Screw press separator for biogas digestate treatment
Optimize your biogas plant’s efficiency with a robust solution for separating solids from liquids in digestate, ensuring maximum resource recovery and streamlined waste processing.
Separates Liquid and Solids for Biogas Production
The SEPCOM Biogas Horizontal Screw Press Separator from WAMGROUP is an innovative solution for separating solids and liquids in biogas production and industrial waste processing. Its unique design includes a compensator hopper tank and a self-adjusting counter-pressure diaphragm, enabling efficient separation of materials such as digestate, sludge, and manure. This equipment processes a diverse range of materials, producing high dry solids content for applications like composting, fertilization, and renewable energy. Capable of handling up to 65 m³/h, it operates continuously with mechanically compressed separation. The system features a durable, self-cleaning SINT engineering polymer screw and screen, which ensures minimal energy use and reduces maintenance costs. Stainless steel construction offers excellent corrosion resistance, making it suitable for diverse industrial environments. For seamless integration, it offers customization options like various screw types and screen basket sizes to suit specific operational needs.
Benefits
- Enhances operational efficiency with continuous automatic separation.
- Lowers maintenance costs through a self-cleaning screen and screw design.
- Reduces energy consumption with a mechanically optimized separation process.
- Adapts to varying material compositions with customizable configurations.
- Improves environmental compliance by supporting efficient waste recycling.
- Applications
- Digestate from livestock manure,Digestate from organic household waste,Manure treatment,Sludge treatment,Digestate from agricultural crops,Biogas plant equipment,Starch and by-products processing,Industrial wastewater treatment,Pulp and paper processing,Digestate from agricultural and livestock by-products
- End products
- Modified starch,Organic soil amendment,Renewable energy,Treated wastewater,Nutrient-rich effluent,Recycled water,Biogas feedstock,Fertilizer pellets,Compost,Paper pulp
- Steps before
- Collection of Biogas Plant Materials,Grinding of Agricultural Crops,Pre-treatment of Livestock Manure,Initial Sludge Treatment
- Steps after
- Drying of Separated Solids,Utilization in Fertilizer Production,Composting of Organic Waste,Land Application of Digestate
- Input ingredients
- biogas digestate,sludge,sewage,manure,vegetable processing waste,fruit processing waste,solids-liquid mixtures
- Output ingredients
- separated solid phase,separated liquid phase,high dry solids content,liquid phase with < 5% dry matter
- Market info
- WAMGROUP is known for its expertise in manufacturing bulk material handling and processing equipment, including screw conveyors, dust collectors, and valve systems, with a strong reputation for innovation, quality, and global market presence.
- Max hydraulic throughput
- 65 m³/h
- Max dry matter for separated solid
- 30%
- Dry matter for separated liquid
- < 5%
- Material Compatibility
- SINT engineering polymer
- Screen basket performance
- Self-cleaning and wear-resistant
- Drive unit
- Electric motor with gear reducer
- Operation type
- Automatic
- Separation process
- Gravity and mechanical compression
- Automation level
- Automatic operation with PLC
- Batch vs. continuous operation
- Continuous
- CIP/SIP
- Not specified
- Changeover time
- Not specified
- Energy efficiency
- Not specified
- Cleaning method
- Self-cleaning
- Abrasion resistance
- SINT engineering polymer
- Biological compatibility
- Compatible with biogas digestate
- Corrosive resistance (e.g. acids)
- Stainless steel casing
- Density/particle size
- ?
- Cleanability
- High performance self-cleaning
- Solid-liquid separation
- By gravity and mechanical compression
- Basket
- Cylindrical screen basket
- Feed method
- Gravity and mechanical compression
- Discharge method
- Counter-pressure diaphragm outlet
- Tank shape
- Compensator hopper tank
- Screw type
- Various SINT engineering polymer screws
- Screen basket size
- Various sizes available
- Diaphragm outlet type
- Various types
- Hopper capacity
- Biogas hopper of 0.8 m³