Rtu debagging system for pharmaceutical sterile environments
Designed to streamline your fill-finish process, this system effortlessly debags sterile packaging, ensuring high-speed, hands-off operation in controlled environments to maintain product sterility and safety.
Debags and Transports Sterile Pharmaceutical Containers
The Hull i-Dositecno Ready-to-Use (RTU) Debagging Machine is a pivotal solution for pharmaceutical manufacturers and life sciences companies aiming to optimize sterile packaging workflows. This automated debagging system efficiently removes protective packaging from pre-sterilized syringes, vials, and cartridges in high-sterile environments, such as restricted access barrier systems (RABs) or isolation chambers.
What sets this machine apart is its seamless integration with existing fill-finish lines, enabling uninterrupted process flow. Featuring PLC-controlled servo motors from Siemens or Allen Bradley, it allows precise adjustments in processing rate and height for different vessel types, ensuring adaptability across various production setups.
Ideal for applications involving human injectables, diagnostic kits, and pharmaceutical components, this debagging machine operates at high speeds to maintain continuous throughput while reducing contamination risks. The equipment is constructed from premium stainless steel, ensuring durability and compliance with strict cGMP, Annex 1, 21 CFR Part 11, and GAMP5 standards.
Its automated robotic system eliminates the need for manual intervention, enhancing safety and sterility. The intuitive design enables quick integration and requires minimal maintenance, with engineered support available for bespoke adjustments to meet specific operational needs.
Benefits
- Enhances sterility by eliminating manual intervention during unpacking.
- Integrates smoothly into existing fill-finish lines to ensure continuous operation.
- Meets GMP and regulatory standards for high-risk sterile environments, ensuring compliance.
- Adapts to various container types with customizable settings, increasing production flexibility.
- Minimizes contamination risks in pharmaceutical and life sciences applications.
- Applications
- Human injectables products,Test kits,Pharmaceutical components,Diagnostic
- End products
- Diagnostic reagent cartridges,Vaccine vials,Sterile pre-filled syringes,Covid-19 test kits,Insulin pen cartridges
- Steps before
- Sterilization,Pre-Sterilization Packaging,Component Double-Bagging
- Steps after
- Delidding,Filling,Capping,Final Packaging
- Input ingredients
- sterile ready-to-use syringes,sterile ready-to-use vials,sterile ready-to-use cartridges,pre-sterilized components,double-bagged components
- Output ingredients
- debagged syringes,debagged vials,debagged cartridges,debagged micro-vials,ready-to-fill SCF tubs
- Market info
- Automation
- Automated robotics
- Construction Material
- Premium stainless steel
- Software Compliance
- 21 CFR Part 11
- Integration
- Slots into existing fill-finish line
- Control System
- Siemens or Allen Bradley HMI/PLC-controlled
- Operator Intervention
- No intervention needed
- Sterility Environment
- High-sterile environments
- Sterility Compliance
- cGMP,Annex 1,21 CFR Part 11,GAMP5
- Component Flexibility
- Syringes,vials,cartridges,micro-vials
- Automation level
- PLC-controlled
- Batch vs. continuous operation
- Batch
- Integration capability
- Ready-to-use
- Slots into existing fill-finish line
- Changeover time
- Minimized with automated processes
- Sterility maintenance
- Hands-off operation
- Sterile environment compatibility
- RABs and isolation chambers
- Cleaning method
- Compatible with sterile environments (cleanroom compliant)
- Corrosive resistance (e.g. acids)
- Premium Stainless Steel
- Machine footprint
- Compact
- Material
- Premium stainless steel
- Integration capability
- Fits existing fill-finish line
- Automation
- Automated robotics
- Feed/Discharge Method
- In-feed roller conveyor,automatic bag pusher
- Control panel type
- HMI or PLC-controlled
- Control panel type
- Siemens or Allen Bradley HMI or PLC
- Automation level adjustment
- Servo motor control for rate and height adjustment