Real-time process monitoring for poultry, meat, and seafood

Ensure full control and validation of your processing with a system that provides real-time monitoring to maintain product quality and consistency, allowing you to adapt swiftly to any process variance.

Monitors and Validates Production Processes

The PolarVision™ Process Monitoring System from Wolf-tec offers a robust solution for real-time monitoring and validation of production processes in the food industry. This fully integrated SCADA system provides continuous oversight, ensuring each process remains within specifications while facilitating data acquisition and trend analysis. Ideal for applications in poultry, meat, and seafood processing, PolarVision™ helps produce end products like chicken fillets, sausages, and marinated shrimp with precise quality control. The system supports automated, closed-loop operations, seamlessly linking the shop floor to management systems for enhanced process efficiency. With options for RFID and bar code integration, it provides thorough process accountability and remote operability. The PolarVision™ System is essential for maintaining product consistency and adapting swiftly to process changes, supported by expert engineering customization and support.

Benefits

  • Ensures product consistency with real-time process validation and control.
  • Enhances operational efficiency by quickly adapting to process variances.
  • Provides comprehensive data management for improved decision-making and trend analysis.
  • Reduces operational risk with remote monitoring and process accountability.
  • Integrates seamlessly into existing production lines for automated, streamlined operations.

General


Applications
Seafood,Meat,Poultry
End products
Chicken fillets,Marinated shrimp,Sausages,Sliced ham,Processed fish fillets
Steps before
Preparation,Injection,Marination
Steps after
Validation,Data Acquisition,Process Monitoring
Input ingredients
Output ingredients
Market info
JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.

Technical Specifications


Process monitoring type
Real-time closed-loop SCADA
Remote monitoring capability
Yes
Data management
SPC,trend analysis
Alarm/Event notification
Yes
Compatibility with MES system
Fully integrated
Validation capability
Full process/component validation
Operator accountability
Yes
Automation
Pro-active control
Control system
PolarVision

Operating Characteristics


Working Mechanism
Closed-loop SCADA system
Integrated Steps
Real-time monitoring and control
Automation Level
SCADA/PLC
Batch vs. Continuous Operation
Batch / Continuous
Alarm/Event Notification
Yes
Remote Monitoring Capability
Yes
Data Acquisition
Yes
Trend Analysis
Yes
Service,Support
On-site maintenance,training

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Product type compatibility
Poultry,Meat,Seafood
Solution type
Injection,Marination

Physical Characteristics


Control panel type
SCADA system
Compact footprint
Yes
Discharge method
Remote monitoring and control
Integration
MES system compatible
Customization
Tailored solutions