Pure steam generation and distribution system
Ensure reliable sterilization with pure steam that’s free from contaminants, enhancing product safety and compliance with stringent regulatory standards.
Generates and Distributes Pure Steam and WFI
The PUREX WFI Cooler and Pure Steam Generator System from Hydropure Systems Pvt Ltd is an essential solution for pharmaceutical manufacturers aiming for high purity in water for injection (WFI) and pure steam applications. This system features a double tube sheet heat exchanger that efficiently evaporates feed water, producing super-saturated, moisture-free pure steam through a specially designed separator. It is ideal for applications in biopharmaceuticals, nutraceuticals, and fine chemicals, supporting the production of blood plasma products, monoclonal antibodies, effervescent tablets, and more.
Designed for integration into continuous and manual operations, the system offers seamless automated distribution that minimizes condensate entry during sterilization processes. Constructed from high-grade materials to match the purity standards of pharmaceutical and biotech industries, it adheres to regulatory compliance, ensuring GMP and FDA standards are met. Its robust construction allows for handling both liquid and gas product types, and it is engineered with corrosion-resistant materials for longevity in rigorous operational conditions. Automation options include PLC controls with potential for remote monitoring, ensuring precise operation and management. For added convenience, this system also supports customization and engineering support tailored to specific production needs, ensuring a perfect fit within existing production lines.
Benefits
- Ensures regulatory compliance by producing ultra-pure steam and WFI.
- Enhances product quality and safety through effective sterilization.
- Reduces energy costs with efficient heat exchange and separation processes.
- Minimizes downtime with robust construction and sophisticated automation.
- Supports diverse pharmaceutical applications, promoting flexible production capabilities.
- Applications
- Vitamins,Supplements,Liquid formulations,Fine chemicals,Nutraceuticals,Biopharmaceuticals,Enzymes,Pharmaceuticals
- End products
- Vitamin c serum,Omega-3 fish oil capsules,Peptide therapies,Antacid liquids,Botanical extracts,Blood plasma products,Insulin,Oral vaccines,Monoclonal antibodies,Probiotic capsules,Liquid cough syrup,Multivitamin tablets,Enzyme supplements,Effervescent tablets,Chemotherapeutic agents,Amino acid supplements
- Steps before
- Water Purification,Feed Water Preparation
- Steps after
- Sterilization,Condensate Removal
- Input ingredients
- feed water
- Output ingredients
- pure steam,super saturated steam,moisture-free steam,condensate,sterilized steam
- Market info
- Compliance
- Meets all regulatory requirements
- Steam Quality
- Super saturated,moisture-free
- Heat Exchanger Type
- Double tube sheet
- Surface Finish
- Same material as water distribution loops
- Separator Design
- Specially designed
- Condensate Prevention
- Least quantity enters sterilized equipment
- Distribution Design
- Optimized to minimize condensate
- Working mechanism
- Double tube sheet heat exchanger
- Integrated steps
- Water evaporation and steam separation
- Automation level
- Possible PLC control
- Batch vs. continuous operation
- Sterilization process is inline continuous
- CIP/SIP
- Designed for moisture-free pure steam
- Cleaning method
- Potential CIP designed
- Control Panel Type
- Touchscreen HMI
- Integration Possibilities
- PLC / SCADA Integration
- Material Selection
- Stainless Steel
- Surface Finish
- Electropolished