Pelletizer for temperature and shear-sensitive plastics
Optimize your production line efficiency with a pelletizing solution designed to handle temperature and shear-sensitive plastics, ensuring precise control and consistent quality across diverse applications.
Pelletizes and Cuts Shear-Sensitive Plastics
The Eccentric Pelletizer EGR from Coperion is engineered for precision in processing temperature and shear-sensitive plastics. Featuring an ergonomically designed knife rotor, it efficiently pelletizes materials like soft PVC and elastomer compounds used in electrical conduit pipes and insulated wire coatings. Connected directly to the ES-A single shaft discharge screw, it ensures consistent material flow and optimal pressure build-up before the die plate. The pelletizer boasts adjustable knife speeds for precise control over pellet length and integrates seamlessly with existing production lines in continuous, automated operations. Its quick-release die plate simplifies maintenance, and the optional water mist system minimizes pellet sticking. With a range of motor power options and customizable die hole configurations, the EGR adapts to varied processing needs, making it ideal for industries such as bioplastics and PVC processing.
Benefits
- Ensures product quality with gentle material handling for shear-sensitive plastics.
- Streamlines cleaning process with quick-release die plate, reducing downtime.
- Adapts to diverse production needs with customizable die configurations.
- Enhances operational efficiency through precise control of pellet length.
- Integrates into continuous production lines, minimizing labor and maintenance costs.
- Applications
- Shear-sensitive plastics,Soft pvc,Cable compounds,Temperature-sensitive plastics,Hard pvc,Elastomer compounds,Hffr recipes
- End products
- Weather-resistant window profiles,Thermoplastic elastomer gaskets,Electrical conduit pipes,Industrial cable jackets,Automotive wire harnesses,Medical iv bags,Insulated wire coatings,Sheathing for electrical cables,Vinyl flooring tiles,Flexible hose tubing
- Steps before
- Compounding,Heating,Pressure Building
- Steps after
- Cooling,Packaging,Quality Control
- Input ingredients
- soft PVC,hard PVC,HFFR recipes,elastomer-based compounds for cables
- Output ingredients
- temperature-sensitive plastic pellets,shear-sensitive plastic pellets
- Market info
- Coperion is known for its expertise in manufacturing industrial compounding and extrusion equipment, bulk materials handling systems, and services for various industries, such as plastics, chemicals, and food processing, with a strong reputation for innovative engineering solutions and customer support.
- Motor power
- 1.5–7.5 kW
- Pelletizer type
- Eccentric
- Material handling type
- Gentle
- Compatible materials
- Soft PVC,hard PVC,HFFR,elastomers
- Pressure build-up
- Gentle through ES-A single shaft discharge screw
- Die plate cleaning
- Quick and easy removal
- Die plate heating
- Die-cast ring heater
- Knife rotation
- Eccentric knife rotor
- Knife blade speed variation
- Continuously adjustable
- Water mist system
- Available for some applications
- Pellet length control
- By adjusting knife speed
- Customization
- Die hole geometry and size
- Low-cost maintenance
- Yes
- Application
- Temperature and shear-sensitive plastics
- Material handling
- Gentle in pressure build-up zone
- Die flow
- Even
- Cleaning method
- Fast,convenient
- Cleaning method
- Quick die plate removal
- Pelletizing type
- Soft PVC,hard PVC,HFFR
- Operation mode
- Continuous
- Pellet adjustment
- Knife blade speed variation
- Pellet stick prevention
- Water mist spray
- Temperature sensitivity
- Temperature-sensitive plastics
- Shear sensitivity
- Shear-sensitive plastics
- Soft PVC compatibility
- Yes
- Hard PVC compatibility
- Yes
- HFFR material compatibility
- Yes
- Elastomer-based compounds
- Low,medium,and high voltage cables
- Voltage cable compounds
- Low,medium,high
- Die plate design
- Adapted individually
- Die hole diameter
- Customizable
- Knife rotor design
- Ergonomically designed,eccentrically arranged
- Pelletizer knife speed
- Continuously adjustable
- ES-A shaft to die plate distance
- Adjustable
- Discharge method
- Single shaft discharge screw
- Die configuration
- Adjustable distance between shaft and die plate
- Die heating type
- Die-cast ring heater
- Knife rotor design
- Ergonomically designed,eccentrically mounted
- Knife blade speed
- Continuously adjustable