Modular torque rheometer for plastics and rubbers

Optimize your material testing and process development with a versatile modular torque rheometer designed for precise mixing, compounding, and extrusion. Perfect for labs needing flexibility to switch applications swiftly, ensuring efficient production of PVC, rubber, and thermoset components.

Mixes, Compounds, and Extrudes Plastics and Elastomers

The Brabender MetaStation series, available in MetaStation 4, 8, and 16 models, are versatile modular torque rheometers designed for precision mixing, compounding, and extrusion of plastics, rubber, and thermoset materials. Using an innovative modular drive and control unit, these systems provide deep process insight into material properties across various production settings, including laboratory-scale, batch-wise, and continuous operations. Designed to facilitate the testing of materials like PVC, rubber seals, and ABS parts, the MetaStation supports up to 500 Nm torque with variable speed control.

The equipment integrates seamlessly into your production line with MetaBridge software, ensuring data excellence through real-time monitoring and easy adherence to ASTM standard methods. The systems are equipped with multi-zone integrated temperature controls and feature robust steel alloys for corrosion resistance. Easy handling and rapid module change of under 15 minutes enhance operational flexibility, making cleaning and maintenance efficient and hassle-free. Anton Paar’s reliable engineering support ensures the MetaStation can be customized with various mixer attachments to meet your specific application needs. With compliance to international standards, the MetaStation series ensures your products meet rigorous market requirements.

Benefits

  • Enhances product quality by providing precise control over mixing and compounding processes.
  • Reduces operational costs with quick module changes and easy maintenance.
  • Enables data-driven decision-making through MetaBridge software, improving process optimization.
  • Adapts to evolving production demands with its modular and compatible design.
  • Ensures compliance with international standards, supporting global product qualification.

General


Applications
Plastifiable substances,Thermosets,Plastics,Rubber,Pvc
End products
Polyurethane thermoset components,Pvc pipe fittings,Rubber seals,Acrylonitrile butadiene styrene (abs) parts,Polyethylene films
Steps before
Material Preparation,Material Blending,Temperature Preconditioning
Steps after
Cooling,Material Removal,Cleaning,Data Analysis
Input ingredients
PVC,rubber,thermosets,plastics,plastifiable substances
Output ingredients
processed material,compounded material,mixed material,extruded product
Market info
Brabender is renowned for producing high-quality, engineered-to-order lab equipment for material testing, particularly in food and plastics industries, specializing in precision instruments for measuring, preparation, and processing.

Technical Specifications


Drive output
4.2 kW / 8 kW / 16 kW
Torque
200 Nm / 400 Nm / 500 Nm
Speed Control
0.2 min-1 to 400 min-1
Speed Deviation
0.2% through digital feedback
Temperature Control
6 zones / 8 zones
Connectivity
MetaBridge Connect,WebAPI,Labfolder (LIMS)
Safety Devices
Emergency motor stop button,Non-contact magnetic safety switch
Power Supply
3 × 400 V 50/60 Hz + N + PE,32 A or 63 A
Dimensions
700 mm x 870 mm x 950 mm / 600 mm x 1500 mm x 1370 mm
Weight (Net)
154 kg / 311 kg

Operating Characteristics


Speed Control
0.2 min-1 to 400 min-1
Torque Capacity
200 Nm to 500 Nm
Drive Type
Smart drive and control unit
Process Knowledge
MetaBridge for analyzing time-dependent process variables
Switching Mixer Modules
In under 15 minutes
Continuous vs. Batch Operation
Batch-wise and continuous processes
Temperature Control
Solutions for precise control

Product type Characteristics


Material processing type
Batch and continuous
Mixer types
Table-top,single-screw,twin-screw


ASTM compliance
Yes
DIN 53764 standards
Yes
Global market standards
Yes

Physical Characteristics


Machine footprint
700 mm x 870 mm x 950 mm
Machine footprint
600 mm x 1500 mm x 1370 mm
Control panel type
Smart drive and control unit
Compact design
Table-top device possible

Custom Options


Compact design
Table-top device option
Drive units
For small mixers,lab-scale extruders
Modular attachments
Single- and twin-screw extruders
Blade geometries
Varied options
Temperature control
Solutions available
Control unit
Smart drive and control
Software integration
MetaBridge connectivity