Mobile check weighing system for pig iron production

Ensure precise hopper scale adjustments in challenging environments with a mobile weighing solution that simplifies accuracy verification and optimizes production reliability without the need for cumbersome fixed systems.

Adjusts and Weighs Hopper Scales Accurately

The Test Equipment for Pig Iron Production from Schenck Process is an innovative mobile weighing solution designed for precise adjustment of hopper scales in steelmaking and pig iron production. Utilizing an integrated hydraulic cylinder and master load cell, this system creates a tractive force between hoppers and foundations, ensuring accurate weight measurements. Ideal for pig iron, steel billets, Portland cement, and blast furnace burden, it integrates seamlessly into existing workflows, whether mobile or stationary, facilitating efficiency in processing and transport departments. This equipment supports solid and granule materials, offering flexibility across various operational environments.

Benefits

  • Enhances operational accuracy by ensuring precise load cell adjustments.
  • Increases mobility with a portable design, enabling use across multiple hoppers.
  • Simplifies calibration processes, saving time and reducing complexity.
  • Offers flexible installation options for both stationary and mobile setups.
  • Boosts efficiency by integrating seamlessly into existing production workflows.

General


Applications
Train scales,Pig iron production,Steelmaking,Blast furnace top scales,Cement
End products
Steel billets,Pig iron,Portland cement,Railway freight markers,Blast furnace burden
Steps before
Iron ore processing,Coke preparation,Limestone addition
Steps after
Molten iron tapping,Slag removal,Casting
Input ingredients
pig iron,structural components,hopper scales,hydraulic pressure
Output ingredients
measurements,tractive force data,adjustment information,DISOMAT® Tersus display data
Market info
Schenck Process is known for its expertise in material handling, weighing, feeding, and automation solutions. The company has a strong reputation for delivering high-quality engineered-to-order equipment for diverse industries, backed by innovative technology and customer-centric service.

Technical Specifications


Adjustment Method
Hydraulic cylinder and master load cell
Mobility
Mobile or stationary usage
Compatibility
Hopper scales,blast furnace top scales,train scales
Measurement Display
Displayed on DISOMAT® Tersus
Assembly
Supplied pre-assembled

Operating Characteristics


Working Mechanism
Hydraulic force application
Automation Level
Manual / Automatic
Mobility
Mobile / Stationary
Precision Adjustment
Hydraulic and electronic feedback

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
Mobile solution
Frame type
Two-section frame
Cylinder type
Integrated hydraulic cylinder
Installation method
Pre-assembled,suspended
Mobility
Mobile/Stationary

Custom Options


Mobility
Mobile / Stationary
Installation Type
Permanent / Mobile Unit
Discharge Method
Hydraulic Cylinder
Load Cell Type
Master Load Cell
Frame Type
Two-Section Frame
Terminal Links
Suspended between Hopper and Foundation