Micro pelletizer for thermoplastics

Achieve precision in micro pelletizing with a solution engineered to reduce turbulence, allowing for consistent production of polymer pellets as small as 0.015 inches.

Cuts and Pelletizes Micro-Sized Thermoplastic Strands

The X-Class Micro Strand Pelletizer from Bay Plastics Machinery is engineered to transform thermoplastics into precise micro pellets. It stands out due to its patented design, which minimizes turbulence, optimizing micropellet production. This pelletizer excels in cutting a broad range of materials, from polypropylene and polyethylene to glass-filled thermoplastics, into uniform pellets as small as 0.015 inches. Ideal for applications across plastics and polymer industries, it supports manual and lab-scale operations. Its robust construction features heavy-gauge stainless steel and requires no external gearbox, thanks to its internal upper feedroll drive system. Pneumatic cylinders provide substantial pulling force, and eccentric-mounted bearings ensure precise rotor gap settings. This efficiency in design not only ensures consistent product quality but also facilitates easy maintenance, reducing downtime and operational costs. The X-Class is a versatile solution for manufacturers aiming to produce consistent, high-quality micro pellets for diverse applications.

Benefits

  • Maximizes production efficiency by precisely cutting thermoplastics into consistent micro pellets.
  • Reduces operational costs through robust design that minimizes maintenance requirements.
  • Enhances processing versatility, accommodating a wide range of thermoplastic materials.
  • Ensures safety with an interlock system that prevents access when guards are in place.
  • Improves long-term reliability with heavy-duty stainless steel construction and durable components.

General


Applications
Thermoplastics,Master batch,Glass-filled thermoplastics
End products
Reinforced plastic granules,Polyethylene micro beads,High-impact polystyrene beads,Colored plastic masterbatches,Polystyrene pellets,Glass fiber reinforced plastic pellets,Abs micro pellets,Nylon micro pellets,Polypropylene pellets
Steps before
Material preparation,Strand extrusion
Steps after
Pellet cooling,Pellet drying,Pellet packaging
Input ingredients
thermoplastics,master batch,glass-filled thermoplastics,strands
Output ingredients
micro pellets,pellets as small as 0.015 inches,micropellets
Market info
Bay Plastics Machinery is known for manufacturing pelletizing equipment and systems, recognized for their innovation and quality in the plastics industry. They specialize in developing customized solutions for polymer processing, focusing on efficiency and reliability.

Technical Specifications


Pellet Size
0.015″ (0.4mm)
Rotor Design
Patent-pending
Feedroll Drive System
Internal upper feedroll drive
Material Construction
Stainless steel
Bearings
Eccentric-mounted bearings
Bed Knife
Four-edged,solid tungsten-carbide
Drive Type
AC variable frequency drive
Pneumatic Cylinders
Large bore cylinders

Operating Characteristics


Working Mechanism
Micro strand pelletization
Automation Level
Manual / PLC-controlled
Changeover Time
Quick-release clamps
Cleaning Method
Accessible design for manual cleaning
Batch vs. Continuous Operation
Continuous

Material Compatibility


Abrasion resistance
Yes
Thermoplastics
Master batch to glass-filled thermoplastics
Corrosive resistance (e.g. acids)
Limited by material selection
Density/particle size
0.4 mm length pellets


US Patent
#7,393,201

Physical Characteristics


Construction material
Stainless steel
Feed method
Internal upper feedroll drive system

Custom Options


Feedroll Drive System
Simple internal upper feedroll drive system
Pneumatic Cylinders
Large bore cylinders
Material Construction
Heavy-gauge stainless steel
Rotor Design
Patent-pending rotor design
Feedroll Covering
Hypalon-covered upper feedroll
Drive Type
AC variable frequency drive
Safety Interlock System
Yes,with guards