Industrial-scale chopper and blender for frozen juice processing

Eliminate lengthy thaw times for frozen concentrates with a system that streamlines processing by quickly converting solid frozen products into a fluid state, ensuring rapid progression in your production line without compromising quality.

Processes and Blends Frozen Juices and Pulps

The READYGo CHOPPER/BLENDER from JBT FoodTech is a powerful solution for juice manufacturers, beverage producers, and fruit processing facilities. This versatile equipment quickly processes frozen concentrates and pulps into flowable, pumpable conditions, eliminating prolonged thawing periods and preserving quality.

The system features a robust 5HP 3-phase motor and handles up to 500 lbs within its 300-gallon capacity. It accommodates containers of various sizes, including 55-gallon drums, making it an ideal choice for high-speed, continuous operations in pre-processing and processing departments.

Specially designed for concentrated citrus juices and pulps, it also handles apple and lemon juice concentrates, frozen mixed berry smoothies, and packaged fruit purees effectively. Integration into your production line is seamless, with optional Clean-In-Place (CIP) systems ensuring quick and contamination-free cleaning, reducing downtime.

Built with operational safety in mind, it includes an interlocked drum gate and platform access, requiring no additional equipment purchase or installation efforts. The machine supports customization to meet specific customer needs, while PRoCARE® service and support ensure optimal performance and longevity.

Benefits

  • Eliminates extended thawing times, preserving product quality and operational efficiency.
  • Accommodates large volumes, enhancing processing capacity for high-demand facilities.
  • Ensures operator safety with integrated interlocked drum gates.
  • Streamlines cleaning processes with optional CIP integration, reducing maintenance downtime.
  • Customizable to meet specific processing needs, providing flexibility in production.

General


Applications
Beverages,Citrus products,Frozen concentrate,Fruits,Pulp,Juices
End products
Bottled citrus juices,Frozen mixed berry smoothies,Lemon juice concentrate,Citrus pulp puree,Frozen pulp packs,Packaged fruit purees,Orange juice concentrate,Apple juice concentrate
Steps before
Cold Storage,Frozen Juice Removal,Concentration
Steps after
Pumpable State Transfer,Juice Processing,Packaging
Input ingredients
frozen concentrate,single strength juice,pulp,drums of frozen juice,frozen products
Output ingredients
flowable condition product,pumpable condition product
Market info
JBT is known for manufacturing industrial ETO equipment, specializing in food processing and airport ground support systems. They are reputed for innovative solutions and reliable service in industries requiring sophisticated automated systems and machinery.

Technical Specifications


Capacity
300 gallons
Motor Power
5HP 3-phase motor
Handling Capacity
Up to 500 lbs
Automation
Interlocked drum gate for safety
Container Accommodations
Up to 55-gallon drums
Optional CIP
Optional CIP solution supply

Operating Characteristics


Working Mechanism
Chopping and blending frozen materials
Integrated Steps
Flowable/Pumpable conversion
CIP Principles
Optional CIP solution supply system
Batch vs. Continuous Operation
Batch
Safety Features
Interlocked drum gate and platform access

Material Compatibility


Abrasion resistance
Yes
Biological compatibility
Yes
Cleanability
CIP capable
Corrosive resistance (e.g. acids)
Yes
Density/particle size
0.5–2.5 g/cm³ / 50-1000 µm

Product type Characteristics


Container size and shape
Various sizes up to 55-gallon drums
Frozen product condition
Flowable or pumpable

Physical Characteristics


Capacity
300 gallons
Motor Power
5HP 3-phase motor
Container Accommodation
Up to 55-gallon drums
Discharge Method
Pumpable flowable material

Custom Options


Capacity
300 gallon
Motor Type
5HP 3-phase motor
Container Accommodation
Various sizes up to 55 gallon drums
Optional CIP Solution Supply
Available
Interlocked Drum Gate
Included for Safety
Platform Access
Included for Safety