Industrial chopper/blender for frozen fruit processing

Efficiently transition frozen fruits and concentrates into a manageable, pumpable state, drastically reducing prep time and maintaining product quality with an advanced chopper/blender.

Chops and Blends Frozen and Liquid Products

The Chopper/Blender from JBT FoodTech is engineered to revolutionize fruit and beverage processing by rapidly reducing frozen products into pumpable or flowable conditions. This versatile machine accommodates various container sizes, including fifty-five gallon drums, making it ideal for processing frozen concentrates, single strength juices, and pulps. The chopper features a heavy-duty 3″ diameter shaft with spiral cutter blades driven by a robust 5 hp, 1800 rpm motor, ensuring consistent performance in high-speed operations. With the capacity to handle up to 300 gallons, it processes a fifty-five gallon drum of frozen concentrate in approximately 2½ minutes, enhancing throughput and efficiency. A 190 °F hot water heating jacket further assists in minimizing thaw time, preserving product quality. Engineered for continuous operation, this equipment easily integrates into existing production lines and supports PLC-controlled automation for seamless process management. Crafted with durable materials, it offers reliable corrosion resistance, ensuring longevity in demanding environments while supporting CIP systems for ease of maintenance and cleaning. With customizable options available, the Chopper/Blender provides tailored solutions for fruit processors and juice concentrate producers seeking efficient, reliable processing capabilities.

Benefits

  • Maximizes efficiency by processing frozen products swiftly, reducing thaw time and preserving quality.
  • Enhances production capacity with the ability to handle up to 300 gallons per cycle.
  • Reduces operational costs with durable components designed for continuous, high-speed processing.
  • Offers seamless integration with existing production lines through customizable automation options.
  • Simplifies maintenance and cleaning with a CIP-compatible design, ensuring minimal downtime.

General


Applications
Beverages,Frozen concentrates,Single strength juice,Fruits,Nuts,Pulp,Juices
End products
Fruit smoothies,Pureed peaches,Apple juice,Frozen banana slices,Grapefruit segments,Nut milk bases,Berry pulp,Almond paste,Orange juice concentrate,Cold-pressed orange juice
Steps before
Freezing,Juice Concentration,Cold Storage
Steps after
Flow Expansion,Juice Pasteurization,Packaging
Input ingredients
frozen concentrate,frozen juice,frozen pulp,single strength juice,fifty-five gallon drums
Output ingredients
flowable condition product,pumpable condition product
Market info
JBT is known for manufacturing industrial ETO equipment, specializing in food processing and airport ground support systems. They are reputed for innovative solutions and reliable service in industries requiring sophisticated automated systems and machinery.

Technical Specifications


Processing Time for 55-gallon Drum of 45° Brix Concentrate
About 2½ minutes
Processing Time for 55-gallon Drum of Single Strength Juice
Approximately 4 minutes
Processing Time for 5-gallon Pail of Pulp
Approximately 2 minutes
Tank Diameter
3′ 9″ (1.143 m)
Tank Depth
5′ (1.524 m)
Tank Capacity
300 gallons (1135 liters)
Chopper Assembly Shaft Diameter
3″ (76.2 cm)
Motor Power
5 hp,1800 rpm,3 phase
Speed Reducer
200 to 1
Dimensions
8′-6″ (2.59 m) height by 4′-3″ (1.29 m) width by 8′-6″ (2.51 m) long
Power Requirements
220/440 V,3 phase,60 HZ or 50 HZ
Net Weight
2,875 Ibs. (1304 kg)
Water Jacket Temperature
190 °F (87.7 °C)
Water Jacket Pressure
Less than 15 psi (1.06 kgcm²)

Operating Characteristics


Flow Process
Batch
Time to Process 55 Gallons of Frozen Juice
Approximately 4 minutes
Time to Process 5 Gallons of Frozen Pulp
Approximately 2 minutes
Time to Process 55 Gallons of Frozen Concentrate
Approximately 2½ minutes
Container Compatibility
Various sizes up to 55 gallons
Automation Level
Manual

Material Compatibility


Abrasion resistance
Yes
Biological compatibility
Food Safe
Cleanability
Easy to Clean
Corrosive resistance (e.g. acids)
Stainless Steel
Density/particle size
High Compatibility

Physical Characteristics


Machine Dimensions
8′-6″ (2.59 m) height by 4′-3″ (1.29 m) width by 8′-6″ (2.51 m) long
Tank Size
300 gallons (1135 liters)
Tank Diameter
3′ 9″ (1.143 m)
Tank Depth
5′ (1.524 m)
Net Weight
2,875 lbs. (1304 kg)
Power Specification
220/440 V,3 phase 60 HZ or 50 HZ
Motor Specification
5 hp,1800 rpm,3 phase
Chopper Assembly
3″ (76.2 cm) diameter shaft with spiral cutter blades
Volume Accommodated
Various sizes up to fifty-five gallon drums
Water Jacket Temperature
190 °F (87.7 °C)
Water Jacket Pressure
Less than 15 psi (1.06 kg/cm²)

Custom Options


Container size compatibility
Various sizes up to 55-gallon drums
Control panel type
Not specified
Integration possibilities
Not specified
Motor specs
5 hp,1800 rpm,3 phase motor
Power supply
220/440 V,3 phase,60 HZ or 50 HZ