Ice cream decoration depositing solution

Transform your ice cream line with precise decoration capabilities, enhancing product appeal and variety without increasing operational complexity or costs.

Deposits and Decorates Ice Cream with Precision

The Tetra Pak Decoration Depositing Unit offers innovative solutions for ice cream production lines with unparalleled precision and flexibility in decoration applications. This unit integrates seamlessly into extrusion operations, allowing manufacturers to create intricate designs, such as layered, patterned, and flavored ice creams, directly onto products like caramel swirl and stracciatella ice creams. Utilizing high-speed automated processes, the unit deposits decoration materials with a 48-hole nozzle system, ensuring high repeatability and uniformity across batches, while minimizing waste. Its advanced software enables detailed product customization, from design creation to execution, supporting an infinite variety of novelties without needing additional equipment. Designed for continuous, efficient operations, this unit offers optimized material use, translating into cost savings and enhanced production capacity. The Decoration Depositing Unit aligns with rigorous industry standards, promising quality and reliability for food industry professionals looking to push their creative boundaries in ice cream manufacturing.

Benefits

  • Diversifies product portfolio with endless design possibilities, boosting market competitiveness.
  • Minimizes material waste with precise depositing and integrated product sensing.
  • Reduces operational costs through efficient material usage and high design repeatability.
  • Simplifies production transitions with flexible design changes without the need for additional equipment.
  • Enhances product consistency and quality, ensuring each item meets customer expectations.

General


Applications
Flavored ice cream,Layered ice cream,Patterned ice cream,Ice cream,Ice cream decorations
End products
Custom-designed ice cream novelties,Multi-layered ice cream bars,Fruit-patterned ice cream pops,Caramel swirl ice cream,Chocolate ripple ice cream,Vanilla bean ice cream with chocolate layers,Mint chocolate chip ice cream,Stracciatella ice cream
Steps before
Mixing ingredients,Formulation of ice cream base,Extrusion setup
Steps after
Freezing,Hardening,Packaging
Input ingredients
caramel,ripple,chocolate compound,different flavours
Output ingredients
decorated ice cream,elaborate decorations,pattern prints,full coverage,layered decorations
Market info
Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.

Technical Specifications


Design precision
High precision with 48-hole nozzles
Decoration repeatability
High repeatability
Material compatability
Caramel,ripple,chocolate compound
Design change flexibility
Infinite design changes possible
Software integration
Design Studio software for pattern creation
Automation
Pauses when no product detected
Cost efficiency
Low operational cost
Operational control
Independent design control
Sensor integration
Pauses decoration if product is missing

Operating Characteristics


Automation level
Manual / PLC
Batch vs. continuous operation
Batch / Inline Continuous
Changeover time
Quick design switch
CIP/SIP
CIP compatible
Integration type
Extrusion line worktable
Decorating method
Advanced depositing technology

Product type Characteristics


Layering capability
Multiple layers with different flavors
Decoration Type
Full coverage,layers,pattern prints

Physical Characteristics


Control panel type
Touchscreen interface
Compact footprint
Mounted as workstation
Nozzle configuration
48-hole nozzles
Discharge method
Print on surface
Input method
Caramel,ripple,chocolate compound

Custom Options


Control panel type
Design Studio software
Integration possibilities
Mounted as workstation on extrusion line