High-precision wheel load measurement system
Ensure optimal rail safety with precise wheel and axle load assessments, reducing maintenance times and enhancing load distribution for high-speed operations in rail systems.

Monitors and Controls Wheel and Axle Loads
The MULTIRAIL WheelLoad system from Schenck Process is engineered to deliver precise monitoring and control of wheel and axle loads in railway applications. This solution is distinguished by its ability to seamlessly integrate into both static and dynamic operations, utilizing legal-for-trade weighbeams for accurate measurement. It supports applications across locomotives, rail cars, bogies, and street cars, focusing on optimizing load distribution and ensuring compliance with railway safety standards such as DIN27201-5. Capable of analyzing both vertical wheel forces and axle loads with high precision, it reduces inspection and maintenance times. The modular structure allows for easy installation in existing layouts, while dynamic operations reach speeds of up to 10 km/h. Available options include customization of weighing segment lengths to fit specific operational needs. The system’s robustness is backed by Schenck Process’s global support network, ensuring continuous performance in transport, logistics, and infrastructure sectors.
Benefits
- Enhances operational efficiency by minimizing inspection and maintenance times.
- Ensures compliance with international railway standards for enhanced safety.
- Provides precise load distribution analytics to optimize vehicle performance.
- Easily integrates into existing rail infrastructure without extensive modifications.
- Supports dynamic measuring up to 10 km/h, improving workflow flexibility.
- Applications
- Rail cars,Street cars,Locomotives,Bogies
- End products
- Street car wheelsets,Bogie components,Rail car wheelsets,Locomotive wheelsets
- Steps before
- Locomotive and rail car positioning,Rail car identification,Bogie alignment
- Steps after
- Quality assurance check,Data analysis,Maintenance scheduling,Performance optimization
- Input ingredients
- locomotives,rail cars,bogies,street cars
- Output ingredients
- axle loads,vertical wheel forces,rail car weights,center of gravity,weight distribution
- Market info
- Schenck Process is known for its expertise in material handling, weighing, feeding, and automation solutions. The company has a strong reputation for delivering high-quality engineered-to-order equipment for diverse industries, backed by innovative technology and customer-centric service.
- Speed in dynamic operation
- Up to 10 km/h
- Measurement Accuracy
- High-precision
- Measurement Type
- Static,Dynamic
- Software Flexibility
- Modular structure
- Load distribution monitoring
- Yes
- Vertical Wheel Force Measurement
- Yes
- Standard Compliance
- DIN27201-5,DIN27202-10,DIN25043
- Installation
- Measuring rail
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Speed range
- Up to 10 km/h in dynamic operation
- Modular structure
- Flexible hardware and software
- Load control
- Static and dynamic monitoring
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Control panel type
- Modular / Flexible
- Integration possibilities
- Legal-for-trade weighbeams / Flexible segment lengths
- Installation type
- In existing locations / Measuring rail
- Adjustability
- Height-adjustable measuring segment