High-precision wheel load measurement system

Ensure optimal rail safety with precise wheel and axle load assessments, reducing maintenance times and enhancing load distribution for high-speed operations in rail systems.

Monitors and Controls Wheel and Axle Loads

The MULTIRAIL WheelLoad system from Schenck Process is engineered to deliver precise monitoring and control of wheel and axle loads in railway applications. This solution is distinguished by its ability to seamlessly integrate into both static and dynamic operations, utilizing legal-for-trade weighbeams for accurate measurement. It supports applications across locomotives, rail cars, bogies, and street cars, focusing on optimizing load distribution and ensuring compliance with railway safety standards such as DIN27201-5. Capable of analyzing both vertical wheel forces and axle loads with high precision, it reduces inspection and maintenance times. The modular structure allows for easy installation in existing layouts, while dynamic operations reach speeds of up to 10 km/h. Available options include customization of weighing segment lengths to fit specific operational needs. The system’s robustness is backed by Schenck Process’s global support network, ensuring continuous performance in transport, logistics, and infrastructure sectors.

Benefits

  • Enhances operational efficiency by minimizing inspection and maintenance times.
  • Ensures compliance with international railway standards for enhanced safety.
  • Provides precise load distribution analytics to optimize vehicle performance.
  • Easily integrates into existing rail infrastructure without extensive modifications.
  • Supports dynamic measuring up to 10 km/h, improving workflow flexibility.

General


Applications
Rail cars,Street cars,Locomotives,Bogies
End products
Street car wheelsets,Bogie components,Rail car wheelsets,Locomotive wheelsets
Steps before
Locomotive and rail car positioning,Rail car identification,Bogie alignment
Steps after
Quality assurance check,Data analysis,Maintenance scheduling,Performance optimization
Input ingredients
locomotives,rail cars,bogies,street cars
Output ingredients
axle loads,vertical wheel forces,rail car weights,center of gravity,weight distribution
Market info
Schenck Process is known for its expertise in material handling, weighing, feeding, and automation solutions. The company has a strong reputation for delivering high-quality engineered-to-order equipment for diverse industries, backed by innovative technology and customer-centric service.

Technical Specifications


Speed in dynamic operation
Up to 10 km/h
Measurement Accuracy
High-precision
Measurement Type
Static,Dynamic
Software Flexibility
Modular structure
Load distribution monitoring
Yes
Vertical Wheel Force Measurement
Yes
Standard Compliance
DIN27201-5,DIN27202-10,DIN25043
Installation
Measuring rail

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
Energy efficiency
0.5–2 kWh/kg moisture
Speed range
Up to 10 km/h in dynamic operation
Modular structure
Flexible hardware and software
Load control
Static and dynamic monitoring

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Custom Options


Control panel type
Modular / Flexible
Integration possibilities
Legal-for-trade weighbeams / Flexible segment lengths
Installation type
In existing locations / Measuring rail
Adjustability
Height-adjustable measuring segment