High-efficiency heat exchanger for fryer systems

Optimize your frying line’s efficiency and environmental impact by integrating advanced heat management and pollution control, ensuring high performance with cost-effective energy solutions.

Heats Oil and Controls Pollution Efficiently

The KleenHeat® Heat Exchanger from Heat and Control is engineered to enhance your frying operations by offering exceptional oil heating and pollution control capabilities. It stands out with its high thermal efficiency, surpassing conventional heat exchangers, while integrating a state-of-the-art pollution control system that aligns with global Best Available Control Technology (BACT) standards. This equipment processes a wide range of applications including prepared foods and snack foods like chicken nuggets and mozzarella sticks, and it efficiently handles the continuous production of potato chips and French fries. Designed for high-speed, continuous operations, it optimizes energy consumption through advanced heat transfer mechanisms, leading to notable energy savings. Built to integrate seamlessly into existing production lines, it operates with liquid and gas heat sources. The KleenHeat® is compliant with US, EC, and Australian regulations, and supports CIP (Clean-In-Place) options for minimal maintenance downtime. Fully customizable with engineering support, it ensures precise performance tailored to your specific processing needs.

Benefits

  • Minimizes energy costs by optimizing thermal efficiency in oil heating processes.
  • Enhances air quality through efficient removal of exhaust pollutants, meeting global environmental standards.
  • Increases production efficiency with continuous, high-speed operational capabilities.
  • Lowers maintenance requirements with integrated Clean-In-Place (CIP) systems.
  • Adapts to existing production lines, offering flexibility and seamless integration.

General


Applications
Snack foods,Potato chips,Fried foods,Prepared foods,French fries
End products
Chicken nuggets,Cajun spiced snack sticks,Mozzarella sticks,Crinkle-cut fries,Bbq flavored potato chips,Ripple chips,Shoestring fries,Curly fries,Cheese balls,Salt and vinegar potato chips
Steps before
Cutting,Blending,Conveying,Cleaning
Steps after
Pollution Control,Oil Filtration,Cooling,Seasoning,Packaging
Input ingredients
oil,fryer exhaust
Output ingredients
heated oil,clean air,reduced particulates,odor removal
Market info
Heat and Control is known for its expertise in manufacturing food processing and packaging equipment, providing innovative solutions and high-quality systems for industries like snacks, prepared foods, and pharmaceuticals, with a strong reputation for reliability and technical support.

Technical Specifications


Energy Efficiency
Exceeds ordinary heat exchangers
Pollution Control
Best Available Control Technology (BACT)
Compliance
US,EC,and Australian regulations
Size Options
Variety of sizes
System Type
Pre-piped and wired units
Heating Method
High energy efficiency oil heating
Pollution Control Components
Oil,odors,and particulates removal

Operating Characteristics


Energy efficiency
Optimized for reduced energy use
Pollution control
Best Available Control Technology (BACT)
Batch vs. continuous operation
Continuous
Automation level
Fully automated
Cleaning method
Self-cleaning


US regulations
Compliant
EC regulations
Compliant
Australian regulations
Compliant
BACT recognition
Best Available Control Technology

Physical Characteristics


Footprint
Compact
Control panel type
Pre-piped and wired
Size
Variety of sizes available
Discharge method
Ready-to-run systems

Custom Options


Control panel type
PLC / HMI