Glass bottle washing and delabelling system
Effortlessly transform used bottles into pristine, reusable containers with this integrated washing and delabelling system, minimizing waste and lowering costs while maintaining high-speed production efficiency.
Washes, Delabels, and Labels Returnable Bottles
The Z-Italia Returnable Bottle System from Della Toffola Group innovatively combines washing, delabeling, and labeling in a seamless operation ideal for beverage manufacturers aiming to lower costs and environmental impact. This system employs an ultra-precise laser or blade cut for delabeling and utilizes a proprietary labeling technique that minimizes glue usage by applying adhesive only on the overlap, leveraging surface tension. Designed for industries like food and beverage, glass manufacturing, and recycling, it processes a wide range of bottles—beer, wine, milk, and more—at speeds from 8,000 to 72,000 bottles per hour. Integrated into existing production lines, it supports REFPET and glass bottles, optimizing your packaging operations with its environmental and cost-saving efficiencies.
Benefits
- Reduces raw material costs through bottle reuse and efficient label application.
- Minimizes environmental impact with low glue consumption and optimized recycling processes.
- Enhances integration into existing lines with compatibility for various bottle types and labeling technologies.
- Supports high-speed production, handling up to 72,000 bottles per hour.
- Decreases operation and maintenance costs with automated, precise laser and blade label removal systems.
- Applications
- Beverages,Alcoholic drinks,Bottled water,Juices,Soft drinks,Dairy products
- End products
- Beer bottles,Iced tea bottles,Carbonated soft drink bottles,Glass water bottles,Wine bottles,Vodka bottles,Energy drink bottles,Yogurt drink bottles,Whiskey bottles,Fruit juice bottles,Buttermilk bottles,Milk bottles,Refpet water bottles
- Steps before
- Collection,Sorting,Inspection
- Steps after
- Quality Control,Packaging,Distribution
- Input ingredients
- returnable bottles,glass bottles,REFPET bottles,used bottles,OPP wrap-around labels
- Output ingredients
- clean bottles,delabeled bottles,newly labeled bottles,recycled materials
- Market info
- Z-Italia (Omnia Technologies) is known for manufacturing custom-engineered industrial equipment, specializing in engineered-to-order (ETO) solutions tailored to unique production requirements, leveraging advanced technology and expertise in automation to enhance operational efficiency and reliability in various industries.
- Bottle Type
- Glass / REFPET
- Labeling Technology
- Z-Italia / Sleeve
- Labeler Type
- Z-Roll Fed
- Production Rate
- 8,000–72,000 bph
- Glue Consumption
- Minimal
- Automation Level
- Completely automated
- Cutting Technology
- Laser / Precision blade
- Working mechanism
- Automated washing,delabelling,and labelling
- Integrated steps
- Washing,Delabelling,Labeling
- Automation level
- Fully automatic
- Label removal technology
- Laser or precision blade
- Cleaning method
- Automatic bottle washing
- Energy efficiency
- Low glue consumption
- Bottle handling
- Glass or REFPET bottles
- Label application method
- Z-Roll Fed labeler
- Batch vs. continuous operation
- Inline Continuous
- Environmental impact
- Minimal
- Cleanability
- Yes
- Feed method
- Automated bottle handling
- Discharge method
- Automated discharge after relabeling
- Control panel type
- PLC/Automated Control
- Compact footprint
- Yes
- Control panel type
- Touchscreen / HMI
- Integration possibilities
- Can be integrated into existing packaging lines
- Labeling technology
- Z-Italia or sleeve technology