Fresh cheese vat paddles for gentle curd preparation

Ensure optimal curd integrity and reduce product loss with advanced paddles designed for gentle agitation and efficient heating in your cheese production process.

Prepares and Mixes Cheese Curds Efficiently

The Tetra Pak® Fresh Cheese Vat Paddles are designed specifically for dairy industry applications, providing an innovative solution for fresh and grainy cheese production. This equipment features horizontal agitators with paddles that gently mix and break curds, preserving curd structure to minimize product loss. Its unique heating jacket ensures even curd temperature, crucial for controlling syneresis and achieving desired moisture content in end products, such as cream cheese and ricotta. With extruded connections to enhance food safety and extend equipment lifespan, this vat integrates seamlessly into continuous, large-scale cheese production operations. It offers PLC-controlled automation for efficient process management and includes CIP systems to simplify maintenance and ensure hygienic operation. Customizable processing parameters allow flexibility in producing various cheese types, from mozzarella to paneer, making it an indispensable tool for cheese manufacturers seeking quality and efficiency.

Benefits

  • Ensures gentle curd treatment to minimize product loss and maintain cheese quality.
  • Optimizes moisture content control for consistent end-product texture.
  • Enhances food safety and extends equipment lifespan with extruded connections.
  • Reduces labor costs through PLC-controlled operation and automation.
  • Simplifies cleaning and maintenance with built-in CIP systems.

General


Applications
Fresh cheese,Pasta filata,Cheddar,Cheese,Semi-hard cheese,Grainy cheese,Whey,Tvarog,Cottage cheese,Dairy
End products
Mascarpone,Mozzarella,Queso fresco,Fromage blanc,Havarti,Cream cheese,Stracchino,Whey protein concentrate,Colby cheese,Provolone,Ricotta cheese,Boursault,Whey cheese,Whey protein isolate,Quark,Farmer cheese,Paneer,Monterey jack
Steps before
Pasteurization,Blending,Filling,Draining
Steps after
Whey drainage,Filling,Mould handling,Packing
Input ingredients
milk,cheese curd,sterile air
Output ingredients
fresh cheese,grainy cheese,tvarog cheese,cottage cheese,whey
Market info
Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.

Technical Specifications


Automation
Highly automated
Curd treatment
Gentle
Aeration control
Sterile air system
Agitator type
Horizontal with V-shaped paddles
Heating system
Heating jacket
Curd visibility
Bullseye windows
Inlet connection
Extruded design

Operating Characteristics


Working Mechanism
Horizontal agitator with paddles
Curd Treatment
Gentle
Automation Level
Highly automated
Flexibility in Production
Different types of cheeses by varying parameters
CIP/SIP
CIP capable
Cleaning Method
Ultra clean with overpressure and sterile air
Batch vs. Continuous Operation
Batch
Heating System
Heating jacket for even temperature
Efficiency
Modern efficiency
Thermal Crack Protection
Extruded connections
Visual Monitoring
Bullseye windows for curd observation

Material Compatibility


Biological compatibility
Yes
Cleanability
CIP compatible
Corrosive resistance (e.g. acids)
Stainless steel
Density/particle size
Adaptable to cheese curd

Physical Characteristics


Tank shape
Horizontal
Tank size
Not specified
Agitator type
V-shaped
Agitator placement
Across whole tank
Discharge method
Multiple bullseye windows for whey drainage
Heating method
Heating jacket on bottom and side walls
Connection design
Extruded inlet design
Windows
Bullseye windows

Custom Options


Control panel type
PLC / HMI
Integration possibilities
SCADA
Paddle design
V-shaped agitators
Agitation system
Horizontal agitator