Forced circulation fruit juice concentrator
Optimize your fruit juice production with advanced forced circulation technology that maintains natural organoleptic qualities while achieving high concentration levels, even with high viscosity juices.
Concentrates and Evaporates Fruit Juices Efficiently
The TFF ZEUS Evaporators by Tropical Food Machinery are designed for food and beverage producers seeking efficient fruit juice concentration. Utilizing a vacuum and forced circulation system, these evaporators maintain natural juice qualities by operating at low temperatures. Suitable for various applications, including jams and concentrated juices, they handle products with viscosities ranging from liquid to slurry. Capable of evaporating from 500 to 50,000 liters per hour, the TFF ZEUS Evaporators are adaptable to different processing line capacities, facilitated by double, triple, or quadruple effect operations. Integration into existing production lines is seamless, enhancing capabilities with minimal energy consumption—the evaporated steam from each stage powers subsequent processes, optimizing energy use. Constructed from durable materials to withstand continuous operation, these evaporators offer customizable configurations to meet specific production needs.
Benefits
- Maintains natural organoleptic qualities through low-temperature operation.
- Enhances production flexibility with capacity ranges from 500 to 50,000 liters per hour.
- Reduces energy usage by recycling steam across multiple evaporation stages.
- Easily integrates into existing lines, expanding production capabilities.
- Customizable to meet specific line requirements and processing demands.
- Applications
- Concentrated juice,Jam,Fruit in pieces,Fruit beverage,Fruit purée,Tomato sauce,Fruit juice
- End products
- Citrus beverage,Apple juice,Mango puree,Passion fruit chunks,Peach juice concentrate,Tomato puree,Pineapple jam
- Steps before
- Extraction,Initial Purification
- Steps after
- Sterilization,Aseptic filling,Blending,Packaging
- Input ingredients
- tropical fruit juice,pineapple juice,mango juice,passion fruit juice,mild climate fruit juice,apple juice,peach juice,citrus juice
- Output ingredients
- concentrated juice,fruit concentrate,high pulp content juice
- Market info
- Tropical Food Machinery is known for manufacturing engineered-to-order (ETO) industrial equipment, specializing in fruit and vegetable processing machinery. They are reputed for innovation, quality, and global service in the food processing industry.
- Type
- Vacuum and Forced Circulation Evaporators
- Pulp Content Handling
- High pulp content
- Concentration Capacity
- 500 l/h to 50,000 l/h of evaporated water
- Stage 1 Temperature (Double Effect)
- 70 ± 2 °C
- Stage 2 Temperature (Double Effect)
- 50 ± 2 °C
- Stage 1 Temperature (Triple Effect)
- 76 ± 2 °C
- Stage 2 Temperature (Triple Effect)
- 62 ± 2 °C
- Stage 3 Temperature (Triple Effect)
- 48 ± 2 °C
- Stage 1 Temperature (Quadruple Effect)
- 78 ± 2 °C
- Stage 2 Temperature (Quadruple Effect)
- 70 ± 2 °C
- Stage 3 Temperature (Quadruple Effect)
- 60 ± 2 °C
- Stage 4 Temperature (Quadruple Effect)
- 48 ± 2 °C
- Sugar Concentration
- 20 – 70° Brix
- Evaporation Effects
- Double,Triple,Quadruple
- Energy Efficiency
- Reduced steam consumption
- Working mechanism
- Vacuum and forced circulation
- Integrated steps
- Evaporation with multiple effects
- CIP/SIP
- CIP 121°C / SIP Not specified
- Batch vs. continuous operation
- Continuous
- Energy efficiency
- Reduced steam consumption
- Pulp handling
- High pulp content capability
- Machine footprint
- Variable,depending on operational capacity
- Tank shape
- Cylindrical
- Feed method
- Forced circulation
- Discharge method
- Integrated system for process line compatibility
- Size of evaporation effects
- Double,triple,or quadruple
- Control panel type
- PLC / HMI
- Integration possibilities
- Compatible with existing process lines
- Evaporation effects
- Double,Triple,or Quadruple Effect
- Size adjustments
- Different dimensions available based on capacity