Efficient blister packing for pharmaceutical tablets
Streamline your production with a blister packing machine that enhances material efficiency, minimizes waste, and significantly boosts tablet packaging speed—ensuring each capsule and tablet meets rigorous quality checks without disruption.
Packs and Detects Pharmaceutical and Nutraceutical Products
The CKD blister packing machine, represented by AUSTAR, offers pharmaceutical and biopharmaceutical manufacturers an efficient solution for precision packaging tasks. With an innovative lateral drug sheet blanking system, it reduces raw material costs by 10%. Its unique blister column shaping method ensures uniform wall thickness, conserving up to 80% in gas consumption. Designed for processing solid and powder products such as tablets and capsules, the machine automatically connects existing and new packaging materials without halting operations, boosting production efficiency by 20%. Equipped with a high precision camera detection system, it identifies defects in tablets with up to 3% accuracy. This machine supports continuous, high-speed operations ideal for busy packaging departments and integrates seamlessly into existing production lines with features like a cloud system for equipment monitoring. Its robust design also minimizes wear and tear on tablets, achieving a 100% blanking ratio. The CKD blister machine complies with stringent industry standards and offers rapid maintenance solutions, including a one-key clamp mechanism for swift component replacements.
Benefits
- Reduces packaging material expenses by 10% with efficient blanking technology.
- Enhances productivity by 20% through continuous operation without stopping for material changes.
- Achieves precise quality control with high-accuracy defect detection capabilities.
- Cuts operational costs by significantly lowering gas consumption during blister formation.
- Lowers maintenance time with rapid apparatus replacement and robust design.
- Applications
- Vitamins,Supplements,Pharmaceutical tablets,Nutraceuticals,Biopharmaceuticals
- End products
- Supplement tablets,Nutraceutical capsules,Pharmaceutical blister packs,Vitamin blister packs,Biopharmaceutical doses
- Steps before
- Grinding,Material Preparation
- Steps after
- Packing,Tablet Defect Detection,Blister Column Shaping
- Input ingredients
- packaging material,tablets,pill sheets
- Output ingredients
- blister packs,packed tablets,packaged pill sheets
- Market info
- Austar is known for specializing in the design and manufacture of engineered-to-order industrial equipment, particularly in the pharmaceutical and biotechnology sectors, offering solutions that focus on quality, innovation, and meeting specific customer requirements.
- Blister technology
- Lateral drug sheet blanking without borders
- Raw material cost reduction
- 10%
- Changeover time for grinding apparatus
- 30 minutes
- Production efficiency improvement
- 20%
- Blister wall thickness uniformity
- 80% gas consumption saved
- Tablet defect detection rate
- Up to 3%
- Blanking ratio
- 100%
- Cloud system functionality
- Multi equipment
- Containment level
- OEB5 solutions
- Automation level
- PLC / Cloud System
- Changeover time
- 30 minutes
- Batch vs. continuous operation
- Continuous
- Material preparation
- Non-destructive
- Connection of packaging materials
- Automatic without shutdown
- Blister column shaping method
- Uniform wall thickness
- Gas consumption reduction
- 80% less
- Tablet defect detection capability
- Up to 3%
- Abrasion resistance
- Yes
- Biological compatibility
- Yes
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Cleanability
- Yes
- Discharge method
- Automatic connection of existing and new packaging material
- Blister column shaping method
- Specifically designed
- Wall thickness uniformity
- Uniform
- Grinding apparatus replacement time
- 30 minutes
- Grinding Apparatus Replacement
- One-key clamp,30 min changeover
- Packaging Material Integration
- Automatic,without shutdown
- Blister Column Shaping
- Uniform wall thickness,reduced gas consumption
- Detection System
- High precision camera for tablet defects
- Cloud System Integration
- Multi-equipment capability
- Containment Solutions
- OEB5 solutions