Dynamic brine salting system for dairy production
Streamline your cheese salting process with a system designed to handle high daily volumes, ensuring consistent brine regeneration and lifting efficiency for hard cheese varieties like Grana Padano and Parmigiano Reggiano.
Automates Salting and Brining of Hard Cheeses
The Impianto Salatura Dinamica from Progema Engineering revolutionizes hard cheese production by automating the brining process, minimizing manual handling and enhancing efficiency. Ideal for Grana Padano, Parmigiano Reggiano, and Asiago, it integrates seamlessly into both new and existing production lines. Utilizing patented basket lifting systems, the dynamic salting process immerses cheese wheels in brine with precision, reducing bacterial load through ultrafiltration and ensuring consistent salinity. The system features an electropneumatic control panel and a PLC with automatic control, facilitating continuous operation and optimal brine management. Customizable to fit specific cheese production needs, it supports semi-automatic operation with optional conveyor and weighing systems for streamlined logistics. Enhanced with a heat exchanger for brine cooling and a CIP system for easy maintenance, this solution offers energy-efficient performance backed by robust engineering support.
Benefits
- Enhances production efficiency by automating cheese salting, reducing manual labor.
- Maintains consistent brine quality, minimizing bacterial growth and ensuring product safety.
- Integrates with existing operations, facilitating seamless adoption and scalability.
- Improves hygiene standards with easy-to-clean, CIP-compatible systems.
- Optimizes resource use, reducing brine and energy consumption.
- Applications
- Cheese wheels,Parmigiano reggiano,Asiago,Grana padano,Hard cheese,Piave
- End products
- Grana padano cheese,Asiago cheese wheels,Parmigiano reggiano cheese,Piave cheese wheels
- Steps before
- Milk Collection,Cheese Curd Formation,Cutting,Draining,Curd Processing
- Steps after
- Aging,Packaging,Distribution,Labeling
- Input ingredients
- grana padano,parmigiano reggiano,asiago,piave,hard cheese forms,brine solution
- Output ingredients
- salted cheese forms,regenerated brine
- Market info
- Progema by Omnia Technologies is known for manufacturing custom-engineered industrial equipment, with a reputation for innovative solutions and reliable engineering, catering to diverse industrial needs with precision and commitment to quality and performance.
- Automation
- PLC-controlled
- Pump flow rate
- Continuous flow
- Material lifting mechanism
- Pneumatic / Archimedes' principle
- Bactericidal reduction
- Improved with ultrafiltration
- Brine regeneration
- Compatible with ultrafiltration
- Temperature control
- Cold water exchanger
- Control system
- Semi-automatic and automatic modes
- Salt loading system
- Vertical tank with screw feeder
- Forms handling
- Mechanized entry/exit conveyors
- Automation level
- Semi-automatic / Automatic with PLC
- Batch vs. continuous operation
- Continuous
- Working mechanism
- Dynamic salting with Archimedes principle
- Integrated steps
- Salt regeneration,basket lifting
- CIP/SIP
- CIP compatible
- Cleaning method
- CIP / Manual option
- Energy efficiency
- Optimization through ultrafiltration
- Automation control
- Electropneumatic control panel / PLC with operator panel
- Changeover time
- Not specified
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Compact
- Basket shape
- Rectangular with multi-tier
- Tank shape
- Rectangular vasca
- Feed method
- Mechanical transport
- Discharge method
- Automated with extractor
- Control panel type
- Electropneumatic and PLC
- Cesta design
- Multi-ripiano with patented lift system
- Paratie type
- Entry and exit adjustable
- Pump type
- Continuous flow pump
- Control panel type
- Electropneumatic / PLC with operator panel