Disintegrator/dissolver mixing system for large solids

Streamline your process by transforming large, challenging solids into finely dispersed materials with precision and efficiency, ensuring seamless integration into your existing production line and eliminating the need for pregrinding or slicing.

Disintegrates and Solubilizes Large Solids

The Disintegrator 2500 from Silverson Machines is engineered to transform large solid materials into finely dispersed liquid mixtures, catering to complex manufacturing needs in industries from lubricants to confectionery. Featuring a high-power, high shear rotor/stator assembly within a custom vessel, the system effectively disintegrates and solubilizes materials up to 40 inches in diameter. Ideal for processing polymer blocks, waste rubber, and confectionery, it supports production of VM motor oils, polymer-modified asphalts, and candy rework syrup. With a capacity ranging from 250 to 8,000 gallons, it excels in batch and continuous operations. The unit’s automation is streamlined through a self-pumping In-Line mixer, maximizing the solubility and dispersion of particles while reducing processing times. Constructed from durable materials offering corrosion resistance, it integrates seamlessly into existing production lines and is supported by comprehensive engineering customization options, ensuring alignment with specific production goals.

Benefits

  • Streamlines production by eliminating the need for pre-grinding or slicing of large solids.
  • Enhances material solubility and dispersion, improving product quality and consistency.
  • Adapts to diverse applications with customizable vessel sizes and rotor speeds.
  • Reduces energy consumption through efficient self-pumping operation.
  • Simplifies maintenance with easy integration into existing CIP systems.

General


Applications
Polymers,Asphalt,Confectionery,Solvents,Adhesives,Lubricants,Waste candy,Polymer-modified asphalts,Rubber,Lubricating oils
End products
Polymer bonding adhesives,Confectionery syrup,Candy rework syrup,Polymer slurries,Rubberized asphalt,Vm motor oils,Gum base,Synthetic rubbers,Synthetic lubricants
Steps before
Feeding large solids,Preparation of polymers and rubbers,Loading of liquids
Steps after
Solution or suspension,Homogenization,Final product discharge
Input ingredients
large solids,solid rubbers,polymers,rubber and polymer blocks,waste confectionery,waste rubber,powders,materials with tendency to raft,filter cakes
Output ingredients
solubilized solids,dispersed solids,granular size particles,solutions,suspensions
Market info
Silverson is renowned for manufacturing high-quality industrial mixers, specializing in high-shear mixers for industries such as food, pharmaceuticals, and cosmetics, offering customized solutions and exceptional engineering expertise.

Technical Specifications


Capacity
250 to 25,000 gallons
Disintegration size
Up to 40 inches
Process type
Batch and In-Line
Shear type
High shear rotor/stator
Solubilization
Complete solution or suspension
Automation
Self-contained unit
Viscosity handling
High viscosity
Mixing time reduction
Up to 90%
Particle reduction size
Granular
Power
High power unit
Wet crumbing
Waste rubber

Operating Characteristics


Working Mechanism
High shear rotor/stator
Integrated Steps
Disintegration,solubilization,dispersion
CIP/SIP
CIP compliant
Batch vs. Inline Flow
Batch In-Line
Mixing Time Reduction
Up to 90%
Automation Level
PLC controlled
Changeover Time
Rapid

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Abrasiveness
Yes/No

Physical Characteristics


Tank shape
Custom-built vessel
Footprint
Compact
Discharge method
Bottom discharge
Control panel type
PLC-controlled
Feed method
Top feed for solids

Custom Options


Control panel type
Customizable HMI / PLC controls
Integration possibilities
In-Line Mixer Integration
Vessel design
Custom-built vessel to suit application needs
Capacity range
Customizable from 250 to 25,000 gallons
Component configuration
Selection of Bottom Entry and In-Line Mixers