Disintegrator/dissolver mixing system for large solids
Streamline your process by transforming large, challenging solids into finely dispersed materials with precision and efficiency, ensuring seamless integration into your existing production line and eliminating the need for pregrinding or slicing.
Disintegrates and Solubilizes Large Solids
The Disintegrator 2500 from Silverson Machines is engineered to transform large solid materials into finely dispersed liquid mixtures, catering to complex manufacturing needs in industries from lubricants to confectionery. Featuring a high-power, high shear rotor/stator assembly within a custom vessel, the system effectively disintegrates and solubilizes materials up to 40 inches in diameter. Ideal for processing polymer blocks, waste rubber, and confectionery, it supports production of VM motor oils, polymer-modified asphalts, and candy rework syrup. With a capacity ranging from 250 to 8,000 gallons, it excels in batch and continuous operations. The unit’s automation is streamlined through a self-pumping In-Line mixer, maximizing the solubility and dispersion of particles while reducing processing times. Constructed from durable materials offering corrosion resistance, it integrates seamlessly into existing production lines and is supported by comprehensive engineering customization options, ensuring alignment with specific production goals.
Benefits
- Streamlines production by eliminating the need for pre-grinding or slicing of large solids.
- Enhances material solubility and dispersion, improving product quality and consistency.
- Adapts to diverse applications with customizable vessel sizes and rotor speeds.
- Reduces energy consumption through efficient self-pumping operation.
- Simplifies maintenance with easy integration into existing CIP systems.
- Applications
- Polymers,Asphalt,Confectionery,Solvents,Adhesives,Lubricants,Waste candy,Polymer-modified asphalts,Rubber,Lubricating oils
- End products
- Polymer bonding adhesives,Confectionery syrup,Candy rework syrup,Polymer slurries,Rubberized asphalt,Vm motor oils,Gum base,Synthetic rubbers,Synthetic lubricants
- Steps before
- Feeding large solids,Preparation of polymers and rubbers,Loading of liquids
- Steps after
- Solution or suspension,Homogenization,Final product discharge
- Input ingredients
- large solids,solid rubbers,polymers,rubber and polymer blocks,waste confectionery,waste rubber,powders,materials with tendency to raft,filter cakes
- Output ingredients
- solubilized solids,dispersed solids,granular size particles,solutions,suspensions
- Market info
- Silverson is renowned for manufacturing high-quality industrial mixers, specializing in high-shear mixers for industries such as food, pharmaceuticals, and cosmetics, offering customized solutions and exceptional engineering expertise.
- Capacity
- 250 to 25,000 gallons
- Disintegration size
- Up to 40 inches
- Process type
- Batch and In-Line
- Shear type
- High shear rotor/stator
- Solubilization
- Complete solution or suspension
- Automation
- Self-contained unit
- Viscosity handling
- High viscosity
- Mixing time reduction
- Up to 90%
- Particle reduction size
- Granular
- Power
- High power unit
- Wet crumbing
- Waste rubber
- Working Mechanism
- High shear rotor/stator
- Integrated Steps
- Disintegration,solubilization,dispersion
- CIP/SIP
- CIP compliant
- Batch vs. Inline Flow
- Batch In-Line
- Mixing Time Reduction
- Up to 90%
- Automation Level
- PLC controlled
- Changeover Time
- Rapid
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Abrasiveness
- Yes/No
- Tank shape
- Custom-built vessel
- Footprint
- Compact
- Discharge method
- Bottom discharge
- Control panel type
- PLC-controlled
- Feed method
- Top feed for solids
- Control panel type
- Customizable HMI / PLC controls
- Integration possibilities
- In-Line Mixer Integration
- Vessel design
- Custom-built vessel to suit application needs
- Capacity range
- Customizable from 250 to 25,000 gallons
- Component configuration
- Selection of Bottom Entry and In-Line Mixers