Degumming systems for edible oils

Achieve superior oil quality with innovative degumming systems that effectively eliminate impurities, reduce operational costs, and enhance overall yield in edible oil processing.

Efficiently Degums and Purifies Edible Oils

Alfa Laval’s degumming systems are designed to enhance the quality and yield of edible oils by effectively removing hydratable and non-hydratable gums, phospholipids, proteins, and other impurities. These systems utilize a combination of disc stack centrifuges, mixers, and plate heat exchangers, allowing for continuous, high-speed processing that integrates seamlessly into existing production lines. Ideal for edible oil refineries and food processing companies, these systems support a wide range of applications, producing end-products like margarine, olive oil, and soybean oil.

The equipment operates using modular, automated components that ensure operational reliability and efficiency, contributing to increased uptime and service life. By employing enzymatic, water, acid, and special degumming processes, Alfa Laval systems optimize the pre-treatment stage, minimizing gum content and operating costs while maximizing oil yield and product quality. The systems are also engineered for energy efficiency, leveraging advanced motor control to reduce energy consumption. Constructed with durable materials, the systems are built to handle demanding operational conditions, ensuring long-term performance and corrosion resistance. Customization options and engineering support are available to meet specific production needs, making Alfa Laval’s degumming systems a vital component in the edible oil refining industry.

Benefits

  • Enhances oil quality and yield, reducing operational costs through effective gum removal.
  • Increases production efficiency with continuous and high-speed processing capabilities.
  • Lowers energy expenses via optimized motor control and modular equipment design.
  • Extends system longevity and reliability with corrosion-resistant materials and robust construction.
  • Offers flexibility and adaptability for various oil types and production requirements.

General


Applications
Sunflower oil,Edible oils,Fats,Animal fats,Vegetable oils,Soybean oil
End products
Olive oil,Mayonnaise,Lecithin,Margarine,Tomato paste,Bottled sunflower oil
Steps before
Extraction,Acid Conditioning
Steps after
Neutralization,Bleaching,Deodorization,Dewaxing,Packing
Input ingredients
vegetable oils,animal fats,lard,tallow,fish oil,phospholipids,proteins,carbohydrates,nitrogen compounds,chlorides,metals,insoluble impurities
Output ingredients
edible oil,lecithin,neutral oil,diacylglycerol,lyso-gums,free fatty acids,refined oils
Market info
Alfa Laval is renowned for its expertise in heat transfer, separation, and fluid handling technologies, providing innovative, energy-efficient engineered-to-order solutions for various industries including food, marine, and energy.

Technical Specifications


Capacity
Small,medium and large plant capacities
Automation
Modular and easy to install
Degumming Method
Water/Enzymatic/Acid/Special
Enzyme Type
Phospholipase C,Phospholipase A
Centrifuge Type
Disc stack centrifuges
Heat Exchangers
Plate heat exchangers
Mixers
Alfa Laval mixers
Oil Type
All types of fats and oils
Utility Cost
Reduction in utility costs
Installation Type
Standalone or integrated into existing lines
Operational Reliability
Raise operational reliability and efficiency

Operating Characteristics


Working Mechanism
Disc stack centrifuge,plate heat exchangers,mixers
Integrated Steps
Degumming,acid degumming,enzymatic degumming,water degumming
Batch vs. continuous operation
Continuous
Automation level
Manual / PLC
Cleaning Method
CIP
Temperature Control
Controlled temperatures for certain processes
System Flexibility
Modular and easy to integrate

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Edible Oil Type
Vegetable,Animal

Custom Options


Integration possibilities
Modular,stand-alone,or complete system integration
Control panel type
Not specified
System configuration
Water,enzymatic,acid,special degumming setups
Centrifuge type
Disc stack centrifuge,self-cleaning
Mixing capability
Flexible mixing type,including MX mixer