De-boxing system for cheddar blocks

Streamline your cheddar cheese production with efficient de-boxing, ensuring seamless integration into high-speed processing lines for optimal throughput.

De-Boxes and Transports Cheddar Blocks

The De-Boxing DBM from ALPMA Alpenland Maschinenbau GmbH is an efficient solution for dairy producers and cheese manufacturers, offering a fully automatic system for de-boxing cheddar blocks. This equipment stands out with its high-speed capability, processing up to 20 boxes per minute, ensuring uninterrupted flow in high-demand production environments. The machine’s core function involves seamlessly transferring de-boxed cheddar blocks to subsequent de-bagging machines, like the FAP, facilitating streamlined operation in cheese processing and packaging lines.

Designed for integration in food and dairy processing facilities, the DBM caters to a range of applications, including processing cheddar cheese portions, cheese cubes, and packaged cheddar snacks. The system is equipped with advanced automation technology that enhances precision and minimizes manual handling, ensuring product consistency and quality.

The DBM is engineered with robust materials suitable for the rigorous demands of the food processing industry, supporting hygiene and longevity. Its modular design allows for easy maintenance and compatibility with existing processing infrastructure. Whether you are focusing on pre-processing or packaging, this machine enhances operational efficiency, supports consistent throughput, and reduces labor requirements in cheese production lines.

Benefits

  • Increases production efficiency by processing up to 20 boxes per minute.
  • Enhances operational safety and reduces manual handling with fully automated de-boxing.
  • Optimizes integration within existing processing lines, ensuring smooth transition to subsequent packaging steps.
  • Supports high product quality and consistency with precise handling of cheddar blocks.
  • Minimizes maintenance downtime with durable construction and easy-to-service design.

General


Applications
Snacks,Food processing,Cheese blocks,Cheddar cheese,Dairy products
End products
Cheese snacks,Cheese cubes,Packaged cheddar cheese,Cheddar blocks,Cheddar cheese portions
Steps before
Boxing,Film-ripening,Cheddar block production
Steps after
De-bagging,Transportation to carton baler,Packaging
Input ingredients
cheddar blocks,boxes,film-ripened cheddar
Output ingredients
de-boxed cheddar,carton baler-ready cheddar
Market info
ALPMA Alpenland Maschinenbau is known for specializing in manufacturing cutting-edge machinery and processing equipment for the cheese and dairy industry, holding a strong reputation for innovation, quality, and highly engineered-to-order solutions globally.

Technical Specifications


Capacity
max. 20 boxes/min
Format range - Length
360 mm
Format range - Width
280 mm
Format range - Height
180 mm
Automation
Fully automatic transportation

Operating Characteristics


Capacity
Max. 20 boxes/min
Format range
Length
Automation level
Fully automatic transportation to the carton baler
Batch vs. continuous operation
Inline Continuous

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Product de-boxing type
Cheddar blocks

Physical Characteristics


Machine Footprint
Not specified
Box Size (Length)
360 mm
Box Size (Width)
280 mm
Box Size (Height)
180 mm
Feed/Discharge Method
Fully automatic transportation
Capacity
Max. 20 boxes/min

Custom Options


Transportation to carton baler
Fully automatic