Customizable production freeze dryer for pharmaceuticals
Ensure precise moisture control and preservation with a versatile freeze dryer, ideal for transitioning from pilot to full-scale production, maintaining product integrity in advanced processing applications.
Customizes and Optimizes Lyophilization Processes
The VirTis Benchmark Production Freeze Dryer from Scientific Products is a custom-built lyophilizer designed for versatility and precision in pharmaceutical, nutraceutical, diagnostic, and veterinary health applications. Utilizing advanced lyophilization processes, this equipment ensures optimal drying and preservation of products like monoclonal antibodies, dietary supplements, and enzyme-linked immunosorbent assay kits. It offers customizable configurations, with shelf temperatures reaching -70ºC and condenser temperatures to -75ºC, facilitating varied applications and end-product demands. Equipped with the Lyos 2.0™ control system, it integrates seamlessly into production lines, supports 21 CFR Part 11 compliance, and provides robust historical trend analysis and batch record keeping. Constructed from durable 316L stainless steel, it also includes optional clean-in-place solutions and hot swappable, redundant refrigeration components for minimized downtime and simplified maintenance. Perfect for environments demanding precise and efficient lyophilization, this freeze dryer supports varied operations from pilot to full-scale production while maximizing lab space and processing capacity.
Benefits
- Enhances production flexibility with customizable configurations to meet specific needs.
- Minimizes operational disruptions with hot swappable and redundant components.
- Ensures regulatory compliance with 21 CFR Part 11-certified control systems.
- Optimizes lab and production space with efficient shelf and condenser design.
- Reduces cleaning time with optional clean-in-place solutions.
- Applications
- Tissue products,Active pharmaceutical ingredients,Nutraceuticals,Bulk collagen,Test kits,Diagnostic kits,Veterinary health products
- End products
- Regenerative medicine products,Monoclonal antibodies,Pcr test kits,Enzyme-linked immunosorbent assay (elisa) kits,Animal vaccines,Collagen peptides,Herbal extracts,Dietary supplements
- Steps before
- Solution preparation,Formulation,Pre-freezing
- Steps after
- Storage,Packaging,Quality control
- Input ingredients
- diagnostic kits,test kits,active pharmaceutical ingredients,nutraceuticals,veterinary health products,collagen,tissue products
- Output ingredients
- lyophilized diagnostic kits,lyophilized test kits,lyophilized active pharmaceutical ingredients,lyophilized nutraceuticals,lyophilized veterinary health products,lyophilized collagen,lyophilized tissue products
- Market info
- Material
- 316L stainless steel
- Shelf Temperature
- To -70ºC
- Condenser Temperature
- To -75ºC
- Control System
- Lyos 2.0™ control system
- Software Compliance
- 21 CFR Part 11 compliant
- Validation Packages
- IQ/OQ validation available
- Automation level
- 21 CFR Part 11,IQ/OQ
- Batch vs. continuous operation
- Batch
- Cleaning method
- CIP Optional
- Energy efficiency
- Not specified
- Custom configuration
- Yes
- Shelf temperature range
- -70ºC
- Condenser temperature range
- -75ºC
- Control systems
- Lyos 2.0™
- Corrosive resistance
- 316L stainless steel
- Cleanability
- Optional CIP solutions
- 21 CFR Part 11
- Compliant
- IQ/OQ validation
- Available
- Material of construction
- 316L stainless steel
- Shelf temperature range
- Up to -70ºC
- Condenser temperature
- Up to -75ºC
- Configuration options
- Internal/external,plate/coil condensers
- Footprint
- Configurable/customized
- Shelf design
- Varied sizes/inter-shelf distances
- Shelf sizes
- Varied
- Inter-shelf distances
- Varied
- Condenser configurations
- Internal/External,Plate/Coil
- Shelf temperature
- To -70ºC
- Condenser temperature
- To -75ºC
- Control packages
- 21CFR compliant to simple applications
- Clean-in-place solutions
- Optional
- Control systems
- Lyos 2.0™