Cryogenic mixer for frozen fruits and vegetables
Enhance frozen food quality with rapid, uniform mixing and precise temperature regulation, ensuring consistent coatings and solidification, perfect for maintaining texture and flavor integrity.
Mixes and Coats Frozen Foods with Precision
The Cryogenic Mixer from Stolz is engineered to meet the demands of frozen food manufacturers, agribusinesses, and spice producers by delivering precision mixing and coating processes. Utilizing a unique double rotor with blades, it ensures rapid homogenization of frozen fruits and vegetables in 45 to 60 seconds, maintaining product integrity through minimal product alteration. The mixer excels in applications such as creating glazed fruit coatings and herb-crusted vegetables, with a specialized nitrogen injection system that stabilizes coatings and preserves produce. Designed for automated, high-speed batch operations, this mixer features a hygienic design that simplifies maintenance and complies with food safety standards. Integration into existing production lines is seamless, supported by automation that includes high-precision control of sauce and spice injection processes. The equipment’s energy-efficient operation and low maintenance costs are achieved through optimized mechanical and pneumatic components, complemented by the corrosion-resistant stainless steel construction. Customization options and engineering support ensure adaptability to various production needs, solidifying its role as a critical asset in frozen food and agrofood processing.
Benefits
- Ensures consistent product quality by maintaining precise temperature control during mixing and coating.
- Reduces energy costs through efficient nitrogen injection and solidification techniques.
- Minimizes maintenance requirements with durable stainless steel construction and hygienic design.
- Increases production efficiency with fast processing times, achieving complete mixes in under a minute.
- Integrates seamlessly into existing production lines with automated control systems for precise ingredient management.
- Applications
- Agrofood,Industrial dedusting,Frozen fruits,Frozen vegetables,Coatings,Grain silos,Spices,Nitrogen,Biofuel
- End products
- Nitrogen-frozen produce,Frozen berry blends,Air filtration for dust control,Glazed fruit coatings,Packaged agrofood components,Herb and spice crusts,Grain storage and transfer systems,Mixed vegetable medleys,Biodiesel additives
- Steps before
- Freezing,Preparation,Weighing Ingredients
- Steps after
- Coating,Solidification,Temperature Control
- Input ingredients
- frozen fruits,vegetables,sauce,spices
- Output ingredients
- coated frozen fruits,coated vegetables,spice-coated products
- Market info
- Stolz is known for its expertise in designing and manufacturing industrial machinery and equipment, particularly for the agricultural sector, including animal feed, grain processing, and bulk materials handling systems. They have a strong reputation for quality and innovation.
- Mixing speed
- 45 to 60 seconds
- Coating range
- 1% to 25% of mass
- Spices percentage
- 0.5% to 2% of mass
- Nitrogen injection pressure
- 4 to 5 bars
- Energy consumption
- Reduced
- Hygienic design
- Yes
- Maintenance costs
- Low
- Homogenization
- Very good
- Working mechanism
- Double rotor with blades
- Mixing time
- 45–60 seconds
- Coating percentage
- 1% to 25%
- Automation level
- Controlled via high precision balance
- Nitrogen injection
- Involved in process
- Gas extraction system
- Included,set up outside the building
- Temperature regulation
- PT 100 probe
- Product handling
- Product in suspension
- Batch vs. continuous operation
- Batch
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Product type
- Frozen vegetables and fruits
- Coating materials
- Sauce,spices
- Footprint
- Compact
- Tank shape
- Double rotor with blades
- Mixing time
- 45–60 seconds
- Coating method
- Spray
- Nitrogen injection
- Available
- Control panel type
- Automated
- Product suspension rate
- 70%
- Coating method
- Electromagnetic vibrating device for spices
- Cryogenic mixing
- Nitrogen injection