Contact cooker for browning and searing

Optimize your cooking process with continuous heat transfer technology that enhances flavor and reduces cooking losses in flat, solid products like meats, plant-based proteins, and roasts.

Cooks, Browns, and Sears Solid Foods

The Formcook Contact Cooker from JBT leverages conduction heat transfer for efficient cooking processes, using two non-stick belts to apply direct heat up to 260°C to both sides of a product. This equipment excels in browning, searing, and sous-vide applications, making it ideal for producing a variety of foods such as grilled chicken breasts, plant-based patties, and sous-vide steaks. Designed for continuous operation, it preserves product quality by sealing in natural juices and fats, ensuring optimal taste and minimal cooking losses. Available in widths of 560 or 1020 mm, it accommodates different product sizes with adjustable heating plate heights and offers a continuous belt cleaning system for easy maintenance. It supports energy-efficient operation with options for electric or thermo-fluid oil heat sources, making it well-suited for food processors focused on quality and efficiency.

Benefits

  • Enhances product quality by sealing in natural juices, resulting in higher eating quality.
  • Increases yield with rapid cooking times and minimal cooking losses.
  • Ensures consistent visual appeal with perfect browning and no belt marks on products.
  • Supports diverse product lines with adjustable cooking settings and belt widths.
  • Simplifies maintenance with a continuous belt cleaning system for improved operational efficiency.

General


Applications
Seafood,Ready meals,Meat,Fruits,Nuts,Plant-based protein,Poultry
End products
Grilled chicken breast,Bacon strips,Roasted nuts,Browning vegetables,Plant-based burger patties,Seared salmon fillets,Sous-vide beef steaks,Ready-to-eat stir-fry meals,Marinated tofu slices
Steps before
Grinding,Mixing,Flattening,Portioning,Injection,Marination
Steps after
Browning,Searing,Sous Vide,Freezing,Chilling,Portioning,Slicing,Packing
Input ingredients
flat meat products,de-boned products,whole muscle meat,minced meat,bacon,marinated products,wet products,sticky products
Output ingredients
browned products,seared products,Sous Vide products,perfect browning,sealed natural juices,flat cooked products
Market info
JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.

Technical Specifications


Type
Contact Cooker
Temperature Range
Up to 260°C
Cooking Width
560 or 1020 mm
Heat Source
Electrical or Thermos Fluid Oil
Heating Plate Adjustment
Adjustable Height
Cooking Method
Continuous Between Two Belts
Non-stick Belts
Yes
Belt Cleaning
Continuous Belt Cleaning System
Cooking Time
Adjustable

Operating Characteristics


Contact Cooking Method
Direct contact with two cooking belts
Cooking Surface
Top and bottom simultaneous heating
Temperature Range
Up to 260°C
Heating Source
Electrical or thermos fluid oil
Adjustable Cooking Time
Yes
Continuous Operation
Yes
Height Adjustment
Adjustable heating plate height
Non-Stick Feature
Non-stick solid cooking belt
Continuous Belt Cleaning
Yes
Available Models
560 or 1020 mm cooking width
Fat-Free Cooking
Yes
Automation Level
PLC controlled

Material Compatibility


Abrasion resistance
Non-stick belt material
Biological compatibility
Food-grade materials
Cleanability
CIP capabilities
Corrosive resistance (e.g. acids)
Suitable for marinated products
Density/particle size
Accommodates thin flat products

Product type Characteristics


Heat sensitivity
260°C
Product consistency
Flat,de-boned,whole muscle
Surface contact requirement
Good contact surface needed