Cheese vat for various cheese types production
Optimize curd formation and whey separation for diverse cheese types with a vat engineered for precise control and minimal curd damage, ensuring consistent, high-quality dairy products.
Processes Curd and Separates Whey Efficiently
The Uzermak Cheese Vat is an essential solution for efficient cheese manufacturing, offering advanced features that cater specifically to dairy producers. This equipment utilizes a closed system with an automatic steam inlet and a unique “eight shape” stainless steel tank design to ensure gentle handling of curd during the cutting, stirring, and ripening processes. It is capable of producing a wide range of cheese types, including Kashkaval, mozzarella, Halloumi, gouda, lactic, and cheddar cheese, making it versatile for various cheese production needs.
With production capacities ranging from 3,000 to 16,000 liters, the Cheese Vat is equipped with a PLC process controlling system for seamless operation and integration into existing production lines. Its speed control feature allows the adjustment of blade operation from 1 rpm to 10 rpm, optimizing processing based on the type of cheese and desired consistency. The vat also incorporates a wedge wire slot to efficiently manage whey separation while maintaining high quality and minimizing product loss.
Constructed from AISI304 quality stainless steel, the vat is designed to be resistant to cleaning detergents, ensuring long-term durability and ease of maintenance. The inclusion of CIP (Clean-In-Place) heads facilitates quick and thorough cleaning, reducing downtime between batches. This Cheese Vat enhances productivity and product quality, making it a crucial asset for dairy and cheese production facilities.
Benefits
- Enhances production efficiency by accommodating a wide range of cheese types with minimal product loss.
- Ensures consistent quality and texture through precise PLC-controlled curd cutting and stirring.
- Minimizes operational downtime with integrated Clean-In-Place (CIP) system for easy maintenance.
- Preserves curd integrity with gentle handling and unique tank design.
- Offers scalable production capacity, adaptable to various manufacturing demands.
- Applications
- Dairy products,Cheese
- End products
- Mozzarella cheese,Halloumi cheese,Lactic cheese,Gouda cheese,Kashkaval cheese,Cheddar cheese
- Steps before
- Milk Heating,Rennet Addition
- Steps after
- Curd Draining,Whey Removal,Cheese Molding,Ripening
- Input ingredients
- milk,rennet
- Output ingredients
- curd,whey,Kashkaval cheese,mozzarella cheese,Halloumi cheese,gouda cheese,lactic cheese,cheddar cheese
- Market info
- Material
- AISI304 quality stainless steel
- Capacity
- 3,000 - 16,000 liters
- Blade Speed
- 1 rpm to 10 rpm
- Tank Design
- Eight shaped inner wall
- Automation
- PLC-controlled
- CIP Heads
- 4
- System Type
- Closed system with automatic steam inlet
- Platform
- Platform for operator
- Temperature Control
- Automatic valves
- Connection Options
- Perforated/finishing/cheddaring vat or filter drum
- Curd Outlet
- Yes
- Wedge Wire Slot
- Inside the tank
- Lightening
- Electrical panel and lighting on the top of the tank
- Batch vs. continuous operation
- Batch
- Automation level
- PLC
- Cleaning method
- CIP
- Curd processing
- Cutting,Stirring
- Temperature control
- Automatic
- Plastic compatibility
- Food-safe
- Detergent compatibility
- Yes
- Tank shape
- Eight shaped
- Tank material
- AISI304 stainless steel
- Production capacity
- 3,000 to 16,000 liters
- Control panel type
- PLC and touch screen
- Discharge method
- Curd outlet
- Feed/discharge method
- Automatic steam,water,and milk inlet
- Operator platform
- Yes
- Blade speed control
- 1 rpm to 10 rpm