Breading applicator for high-volume poultry processing

Achieve uniform coating with precision hydraulics, ensuring every piece from nuggets to plant-based patties meets high consistency standards while maintaining flour integrity and excess removal.

Applies and Controls Breading for Diverse Food Products

The Stein XL-A Series Hydraulic Breading Applicator by JBT is engineered to optimize your food coating processes. With its robust hydraulic drive system, it ensures consistent and uniform breading application across a wide range of food products, including poultry, seafood, and plant-based items. The XL-A’s unique FlourMax™ technology is integral for heavy flour applications, enhancing coating adhesion and reducing waste. Designed for high-speed, continuous operations, this applicator efficiently handles solid, powder, and granular coating materials. The system’s dust control minimizes airborne particles, promoting a safer work environment. Built with a stainless steel frame, it is durable, corrosion-resistant, and easy to maintain. Fully PLC-controlled, it integrates seamlessly into existing production lines, offering precise control over every process stage to ensure flawless end-product quality. Optional configurations allow for customization across various model types, including poultry-specific setups, catering to specialized production needs.

Benefits

  • Streamlines production with reliable hydraulic operation, minimizing maintenance needs.
  • Enhances product quality through uniform coating application, improving consistency across batches.
  • Supports high-speed operations, increasing output efficiency for large-scale producers.
  • Promotes operator safety with effective dust control systems, reducing exposure to airborne particles.
  • Offers flexible material handling, accommodating diverse coating types for varied product lines.

General


Applications
Seafood,Ready meals,Meat,Fruits,Nuts,Plant-based protein,Poultry
End products
Chicken nuggets,Ready-to-eat breaded meals,Coated nuts,Fried chicken,Breaded pork chops,Plant-based burger patties,Schnitzels,Vegan nuggets,Breaded vegetables,Breaded shrimp,Chicken tenders,Fish fillets
Steps before
Preparation,Injection,Massaging,Grinding,Mixing
Steps after
Freezing,Chilling,Cooking,Frying,Packing
Input ingredients
flour,free flow breading,J Crumb breading,bone in poultry,uneven surface products
Output ingredients
coated poultry,uniformly coated products,home style surface texture
Market info
JBT is known for manufacturing industrial ETO equipment, specializing in food processing and airport ground support systems. They are reputed for innovative solutions and reliable service in industries requiring sophisticated automated systems and machinery.

Technical Specifications


Design
Heavy duty stainless steel frame and tank design
Drive Type
Hydraulic drives
Control
Individual control of all key functions with finite adjustments
Material Compatibility
Flour,free flow,J Crumb materials
Standard Model Flour Configuration
FlourMax™ technology
Discharge System
Level Glide™ with breading blow off tubes
Belt Widths
24 in.,34 in.,40 in. usable widths
Breading Feeder
Side mounted for operator ease of filling

Operating Characteristics


Coating versatility
Flour,free flow,J Crumb
Automation level
PLC-controlled
Cleaning method
Manual
Changeover time
Quick configuration
Energy efficiency
Hydraulic drives

Material Compatibility


Abrasion resistance
Yes
Corrosive resistance (e.g. acids)
Yes
Cleanability
Yes
Density/particle size
Suitable for heavy flour

Physical Characteristics


Frame Material
Extremely heavy-duty stainless steel
Tank Design
Extremely heavy-duty stainless steel
Discharge Method
Level Glide™ with breading blow-off tubes
Belt Width
24 in.,34 in.,40 in.
Hydraulic Drives
Yes
Side Mounted Breading Feeder
Yes

Custom Options


Control panel type
Individual control of all key functions
Tank design
Heavy duty stainless steel
Hydraulic system
Stainless steel hydraulic manifold,valves and piping
Convertibility
Flour,free flow,or J Crumb materials
Usable belt widths
24 in.,34 in.,40 in.
Options
FlourMax™ technology,side mounted breading feeder
Models
XL-A (XX) F,XL-A (XX) J,XL-A (XX) PC
Additional Kits
Free Flow style breading kit,Japanese Style crumb kit
Configuration
Poultry coater configuration