Bioreactor mixer for gentle mixing applications

When handling sensitive biomaterials, ensuring optimal mixing while maintaining sterility and minimizing mechanical stress is critical. This bioreactor mixer excels in gentle mixing, safeguarding the integrity of delicate compounds in your bioprocess.

Facilitates Gentle Aseptic Mixing in Bioreactors

The Zero-g Biomixer from Metenova is a magnetically coupled, bottom-mounted mixer specifically designed for aseptic and sterile bioreactor applications. Its patented Zero Gravity Technology features a magnetic bearing system that minimizes wear, ensuring reliable operation and reduced maintenance. This technology creates a magnetic cushion, allowing for gentle, efficient mixing with minimal risk of damage to impellers, making it well-suited for producing high-purity biologics, including monoclonal antibodies and DNA/RNA vaccines. The mixer supports customization of impeller designs to meet specific process requirements, reducing the need for revalidation. By eliminating mechanical seals, it enhances aseptic integrity, and its robust design withstands higher forces associated with large bioreactor vessels. Additionally, it is engineered for quick integration and minimized downtime with a focus on CIP/SIP (Cleaning-In-Place/Sterilization-In-Place) for contamination-free cleaning, supporting compliance with stringent industry standards like GMP and FDA.

Benefits

  • Ensures product integrity by maintaining strict aseptic conditions.
  • Minimizes maintenance and increases uptime with durable magnetic bearings.
  • Reduces the need for revalidation through customizable impeller designs.
  • Enhances compatibility with large vessels due to heavy-duty construction.
  • Complies with GMP and FDA standards for biopharmaceutical manufacturing.

General


Applications
Aseptic processes,Sterile vessels,Nutraceuticals,Biopharmaceuticals,Bioreactors
End products
Nutritional supplements,Monoclonal antibodies,Enzyme blends,Herbal extracts,Dna/rna vaccines,Recombinant proteins,Sterile injectable solutions,Infusion bags,Probiotics
Steps before
Customization,Mixing Preparation
Steps after
Cleaning,Sterilization
Input ingredients
biomaterials,liquids,cell cultures
Output ingredients
mixed biomaterials,homogeneous bioreactor contents
Market info
Mete Nova is known for its expertise in manufacturing customized engineered-to-order (ETO) industrial equipment, acclaimed for its precision engineering, reliability, and tailored solutions to meet specific client needs across various industrial sectors.

Technical Specifications


Mounting type
Bottom-mounted
Mixing type
Magnetically coupled
Designed for
Aseptic processes
Mixing application
Bioreactors
Bearing technology
Zero Gravity Technology
Maintenance requirement
Minimum
Impeller customization
Available
Batch cleaning
CIP/SIP

Operating Characteristics


Working Mechanism
Magnetically coupled,bottom-mounted
CIP/SIP
Aseptic and sterile
Batch vs. Continuous Operation
Batch
Installation
Safe and robust
Automation Level
Not specified
Maintenance Requirement
Minimum
Aseptic Design
High level
Integrity
High,magnetically coupled

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Shear sensitivity
Suitable for gentle and shear-sensitive applications

Physical Characteristics


Machine footprint
Compact design
Mounting type
Bottom-mounted
Impeller design
Customizable bioreactor impellers
Bearing design
Zero Gravity Technology bearing
Shaft design
Long shafts with wider blades
Installation ease
Magnetic “cushion” for safe installation
Structure
Multistage bioreactor mixer

Custom Options


Impeller design customization
Bioreactor-specific impellers
Magnetic coupling
Zero Gravity Technology
Heavy-duty bearing design
Yes
Bottom-mounted design
Aseptic and robust