Beverage deaeration, carbonation and mixing system
Streamline your beverage production process with an efficient solution for deaeration, carbonation, and precise mixing, ensuring consistent quality and flavor across both carbonated and non-carbonated drinks.
Deaerates, Carbonates, and Mixes Beverages
The EASY.Carbomix from A Due S.p.A. is an automated system that excels in precision beverage carbonation and mixing. Designed for beverage manufacturers, it addresses challenges in maintaining consistent Brix levels and CO2 content, making it suitable for a wide array of applications including soft drinks, flavored waters, juices, and non-alcoholic beers. Through its continuous and high-speed automatic operations, EASY.Carbomix employs a multi-stage process that includes CO2 and syrup dosage, deaeration, and mixing, followed by storage under pressure.
This unit offers flexible configurations with a nominal production capacity ranging from 5,000 to 60,000 liters per hour, ensuring it meets the demands of diverse processing lines. Equipped with mass flow meters and using feedback systems, it continuously monitors and corrects Brix and CO2 levels, ensuring the highest product consistency. EASY.Carbomix also supports energy efficiency through optimized variable flow rates which minimize syrup waste during operational transitions.
Integrating seamlessly into existing lines, it features remote monitoring capabilities via modem connection, allowing for real-time operational oversight. The unit adheres to rigorous industry standards, making it a reliable choice for high-quality beverage production.
Benefits
- Ensures consistent beverage quality by accurately maintaining Brix and CO2 levels.
- Reduces syrup waste during production changes, lowering material costs.
- Offers flexible production capacities to align with varying demand and operational needs.
- Enhances operational efficiency with real-time remote monitoring and control capabilities.
- Minimizes energy usage through optimized flow rate management and process automation.
- Applications
- Carbonated beverages,Non-alcoholic beer,Non-carbonated beverages,Hard seltzers,Fantasy drinks,Still mineral water,Juices,Soft drinks,Carbonated mineral water,Flavored water
- End products
- Orange soda,Tonic water,Still bottled water,Raspberry hard seltzer,Cherry fantasy beverage,Apple juice,Lemon hard seltzer,Orange juice,Lemon-lime soda,Ginger ale,Grape soda,Sparkling water,Lemon flavored water,Blue raspberry fantasy beverage,Cola,Strawberry kiwi flavored water,Non-alcoholic lager
- Steps before
- Water filtration,Water clarification,Water disinfection,Sugar dissolving,Syrup preparation,Ingredient management
- Steps after
- Beverage thermal treatment,Aseptic storage,Bottling,Packing
- Input ingredients
- water,syrup concentrates,CO2,N2,various liquid ingredients,natural mineral water,non-carbonated beverages
- Output ingredients
- carbonated soft drinks,carbonated mineral water,non-carbonated soft drinks,still mineral water,CSD drinks,wine,finished drink with controlled Brix-degree and CO2 content
- Market info
- A Due is known for designing and manufacturing beverage processing equipment, specializing in water treatment, syrup preparation, and complete automation solutions for the beverage industry, with a strong reputation for innovation and quality engineering.
- Flow rate
- 5,000 to 60,000 l/h
- Accuracy
- ± 0.1 volumes CO2
- Temperature for CO2 solubilization
- 2° to 4° C
- Pressure for CO2 solubilization
- 6 bars
- CO2 content range
- 4 to 8 gr/l
- Deaeration efficiency
- Maintained from 30% to 100% of nominal flow rate
- Oxygen content
- 0.2 ppm in deaerated water
- Automation
- Automatic adjustment of °Bx and CO2 content
- Brix variation (steady production)
- σ=0.02 °Brix
- CO2 Vol/l variation (steady production)
- σ=0.08 Vol/l
- Automation level
- Automatic / Easier.Carbomix / Easier.CarboV
- Batch vs. continuous operation
- In-line continuous
- Cleaning method
- CIP compatible
- Control parameters
- Brix,CO2,pH,Temperature,Pressure,Flow rates
- Product Changeover
- Quick with minimal waste
- Deaeration stages
- Single-stage / Double-stage
- Syrup mixing ratio adjustment
- Automatic with feedback correction
- Gas injection compatibility
- CO2 / N2 for water deaeration
- Remote control capability
- Modem connection for remote operation
- Syrup waste reduction
- Minimal during start-up and product changeover
- Abrasion resistance
- Not specified
- Biological compatibility
- Food-safe materials
- Cleanability
- CIP cleaning compatible
- Corrosive resistance (e.g. acids)
- Stainless steel construction
- Container type
- Glass / PET
- Machine footprint
- Compact
- Tank shape
- Cylindrical
- Discharge method
- Automatic
- Control panel type
- Touchscreen
- Compact footprint
- Yes
- Control panel type
- HMI / Touchscreen
- Integration possibilities
- Remote control via modem
- Flow rate range
- 5,000 to 60,000 l/h
- Gas injection system
- CO2 / N2 dosing system
- Saturation column
- Insulated,stainless steel
- Automation level
- Automatic adjustment of Bx and CO2 content