Batch sugar dissolver for syrup production
Streamline your syrup production with precise control over sugar dissolution, whether operating hot or cold, ensuring optimal quality for beverages like energy drinks and fruit juices.
Dissolves and Mixes Sugar for Syrup Production
The Innopro Delta Jet B from KHS Group is an engineered-to-order sugar dissolver specifically designed for the beverage industry. It efficiently addresses the crucial step of syrup production by employing batch processing to dissolve and mix sugars at both hot and cold temperatures, suitable for a range of beverages including carbonated drinks, juices, and energy drinks. With a capacity of up to 12 cubic meters per hour, it caters to high-demand production environments.
The system offers flexibility, allowing either manual or automatic sugar addition, while precise dosing and measurement technologies ensure consistent product quality. The integration of adjustable Brix settings enables precise control of syrup concentration, enhancing production efficiency. For added convenience, the dissolver may feature optional quality measurement technology and can be equipped from manual to fully automatic components to suit diverse operational needs.
KHS Group has designed this equipment with sustainability in mind, with the cold dissolving system notably reducing energy usage. Its construction accommodates various production line requirements, ensuring seamless integration. Additionally, the machine supports easy cleaning and maintenance, vital for maintaining optimal hygiene standards in food and beverage production.
Benefits
- Enhances production efficiency with precise syrup mixing and dissolving capabilities.
- Reduces energy costs through optimized cold dissolving processes.
- Offers flexibility with manual to fully automatic operational modes, accommodating various production scales.
- Ensures consistent product quality with adjustable Brix settings for precise syrup concentration.
- Facilitates easy integration into existing production lines for seamless operations.
- Applications
- Carbonated beverages,Non-carbonated beverages,Juice spritzers,Soda pop,Energy drinks,Juice
- End products
- Lemonade,Tonic water,Orange juice,Lemon-lime soda,Sports drinks,Ginger ale,Apple juice,Cola,Grape juice spritzer,Energy shots
- Steps before
- Crystal Sugar Handling,Water Preparation
- Steps after
- Flash Pasteurization,Syrup Storage,Syrup Cooling,Carbonation,Beverage Bottling,Quality Control
- Input ingredients
- crystal sugar,water
- Output ingredients
- syrup,carbonated beverages,non-carbonated beverages,juice,juice spritzers,soda pop,energy drinks
- Market info
- KHS is known for manufacturing innovative filling and packaging systems for the beverage, food, and non-food industries, renowned for their engineering expertise, high-quality standards, and sustainable solutions in ensuring efficient production processes.
- Dissolving temperature
- Hot
- Capacity
- Up to 12 m³/h
- Automation
- Manual to fully automatic
- Batch vs. continuous
- Batch
- Quality measurement technology
- Optional
- Sugar dosing type
- Automatic or manual
- Brix limit adjustability
- Yes
- Batch vs. continuous operation
- Batch
- Hot and cold dissolving
- Hot at 85°C / Cold at 35°C
- Automation level
- Manual to fully automatic
- Fast dissolving system
- Yes
- Syrup production system
- Recipe-controlled
- Syrup output control
- Adjustable Brix
- Energy optimization
- Cold dissolving
- Automatic redosing
- Level-governed
- Density/particle size (for sugar dissolution)
- 0.5–2.5 g/cm³
- Energy consumption
- Optimized in cold dissolving system
- Product type
- Carbonated,Non-carbonated beverages
- Machine footprint
- Compact
- Syrup tank volume
- Up to 12 m³
- Feed/discharge method
- Automatic/manual sugar addition
- Temperature control
- Hot approx. 85°C / Cold approx. 35°C
- Adjustable Brix control
- Yes
- Dissolver Type
- Hot (BH) / Cold (BC)
- Components
- Manual to Fully Automatic
- Control System
- Optional Quality Measurement Technology
- Syrup Tank Management
- Adjustable Brix and Automatic Redosing