Automatic tray sealer for preformed trays
Enhance packaging efficiency with a high-speed tray sealer designed for precision sealing, accommodating various tray materials while integrating seamlessly into high-production lines.
Seals and Packages Trays Efficiently
The TSA 1200 XL Traysealer from ULMA Packaging is designed to integrate seamlessly into high-speed production lines. This automatic tray sealer excels in sealing a variety of tray materials and pre-formed tray sizes using modified atmosphere packaging (MAP) and vacuum processes, ensuring product freshness across diverse food sectors, including meat, produce, poultry, bakery, biscuits, and confectionery. Capable of achieving up to 19 cycles per minute, it ensures high throughput while maintaining energy efficiency with its servomotor-driven die lifting and tray transport systems. The machine’s hygienic design features quick-change tooling and IP 65-rated components, making it suitable for rigorous production environments. Its modular build supports integration with conveyor systems, loading modules, and end-of-line equipment, offering a customizable solution to cater to specific packaging needs. Equipped with a 10-inch UPC panel, it supports Industry 4.0 connectivity for remote operation and comprehensive maintenance management.
Benefits
- Enhances production efficiency with up to 19 cycles per minute, minimizing operational delays.
- Maintains product freshness longer through advanced modified atmosphere and vacuum packaging techniques.
- Streamlines maintenance and operation with tool-free belt and die changes, reducing downtime.
- Supports industry-specific packaging requirements with customizable integration options for various tray types.
- Lowers energy consumption with servomotor-driven systems, optimizing operational costs.
- Applications
- Biscuits,Bakery,Meat,Confectionery,Produce,Poultry
- End products
- Chocolate chip cookies,Pre-packaged salads,Chicken fillets,Candy bars,Steak cuts,Croissants
- Steps before
- Tray loading,Product dosing,Product loading,Tray denesting
- Steps after
- Tray sealing,Modified atmosphere packaging,Vacuum packaging,End of line integration
- Input ingredients
- preformed trays,printed top film materials
- Output ingredients
- sealed trays,MAP packed trays,vacuum packed trays,skin packed trays
- Market info
- ULMA Packaging Spain is renowned for designing and manufacturing innovative, customized packaging solutions for the food, pharmaceutical, and non-food industries, emphasizing advanced automation technology, sustainability, and high-quality service.
- Speed
- Up to 19 cycles/min in cut,seal,up to 14 cycles/min in MAP
- Sealing area
- Maximum 500 x 1200 mm
- Tray height
- Maximum 80/120 mm
- Automation
- Tray transport system with arms
- Die lifting system
- Servomotor
- Tray feeding and positioning
- Belt with drum-motor
- Protection rank
- IP 65
- Gas pressure control
- Panel (recordable)
- Film end and break detectors
- Yes
- Motorized film tension control
- Yes
- Centralized lubrication system
- Yes
- Control panel size
- 10" Panel Control (UPC-10B-C)
- Automation level
- Automatic
- Batch vs. continuous operation
- Inline Continuous
- Energy efficiency
- High
- Cleaning method
- Easy cleaning
- Changeover time
- Quick and easy
- CIP/SIP
- Not specified
- Able to seal various tray materials
- Yes
- Tray types
- Preformed regular trays
- Top film materials
- Printed film materials
- Material compatibility
- Various printed top film materials
- Maximum sealing area
- 500 x 1200 mm
- Maximum tray height
- 80/120 mm
- Machine footprint
- Compact for space efficiency
- Tray feeding and positioning
- Belt with drum-motor
- Control panel type
- 10" Panel Control (UPC-10B-C) with Industry Suite 4.0
- Control panel type
- 10" Panel Control (UPC-10B-C) with Industry Suite 4.0
- Integration possibilities
- Integration into high production lines or process automation
- Tray transport system
- Tray transport system with arms
- Die change system
- Quick and easy change without tools
- Film end and break detection
- Motorized film tension control
- Remote connectivity
- Available
- Gas pressure control
- Controlled by panel