Automatic dough mixing system for high-quality doughs

Transform your dough production with a system designed for rapid, consistent mixing, ensuring superior dough quality and streamlined integration into your existing line.

Mixes, Transports, and Portions Dough Efficiently

The POWER ROLL SYSTEM from WP Kemper is an automated dough mixing and transport solution designed for industrial bakeries and food processing companies. This system is distinguished by its ability to produce up to 6,000 kg of high-quality dough per hour, thanks to a robust mixing process that incorporates the Kemper 3-zone mixing principle, enhancing oxygen incorporation and dough aeration. It caters to a range of bakery needs, from artisan bread to croissants, ensuring consistently high dough quality across various products.

Operating with up to three POWER MIXERs, the system discharges dough into a fixed stainless steel bowl, which is then tipped and transported via a bowl tipper, facilitating seamless integration into continuous production lines. The system’s PLC-controlled operation supports remote process visualization and includes customization options for bowl scraping and raw material supply interfaces.

In terms of efficiency, the POWER ROLL SYSTEM minimizes energy usage through optimized motor control and focuses on safety with its robust design and protective enclosures with limit switch doors. Maintenance is streamlined with smooth surface designs facilitating easy cleaning, while options for customization provide flexibility to fit specific production requirements.

Benefits

  • Enhances productivity with high-capacity output up to 6,000 kg of dough per hour.
  • Ensures consistent dough quality through reproducible mixing processes.
  • Reduces labor requirements with fully automated operation and clear recipe control.
  • Minimizes downtime with robust design and proactive maintenance support.
  • Facilitates easy cleaning with smooth surface designs and accessible components.

General


Applications
Bakery products,Mixed wheat doughs,Bread doughs,Wheat doughs
End products
Baguettes,Sourdough bread,Artisan bread,Burger buns,Ciabatta bread,Mixed grain loaves,Wiener lye rolls,Croissants,Whole wheat bread,Dinner rolls
Steps before
Raw material supply,Recipe control preparation
Steps after
Dough discharge,Portioning,Charging head machine,Dough resting
Input ingredients
raw materials,flour,water,wheat
Output ingredients
high quality dough,wheat dough,mixed wheat dough
Market info
WP Kemper is known for manufacturing high-quality industrial baking equipment, specializing in mixing, dividing, and dough processing solutions, with a strong reputation for innovation, engineering excellence, and reliable service in the bakery industry.

Technical Specifications


Mixing System
POWER ROLL SYSTEM
Mixers
1-3 (more on request)
Dough Capacity
Up to 6,000 kg dough / hour
Cycle Time
Up to 4 minutes
Dough Resting Time
3 minutes
Base Discharge Opening
Large diameter
Material
Stainless Steel
Design
Robust
Bowl Capacity
Fixed Bowl
Control Panel
Touch panel with menu navigation
Automation
Fully automatic
Mixing Principle
KEMPER 3-zone mixing principle
Spiral Mixer
Single or Double Spiral
Guide Bar
Stainless Steel
Bowl Tipper
HK 200
Transport System
Bowl transport system
Protective Enclosure
All-round protective enclosure with limit switch protected doors
Interface for Dosing
Prepared for connection to a superordinate control system

Operating Characteristics


Automation level
Fully automatic
Batch vs. continuous operation
Batch
Changeover time
Short cycle times
CIP/SIP
Easy cleaning
Energy efficiency
High due to efficient design
Cleaning method
Easy cleaning of fixed bowl

Material Compatibility


Stainless Steel Compatibility
Optimal
Corrosive Resistance
High,stainless steel construction
Cleanability
Easy cleaning,smooth surfaces
Biological Compatibility
Suitable for food industry applications
Wear Resistance
Robust design,reliable operation
Temperature Resilience
Suitable for dough mixing temperatures

Product type Characteristics


Product variety
Wheat doughs,Mixed wheat doughs

Physical Characteristics


Machine footprint
Compact
Mixing bowl
Fixed stainless steel bowl
Bowl diameter
Large base diameter
Discharge method
Base discharge
Material
Stainless steel
Spiral type
Single or double spiral
Guide bar
Stainless steel guide bar
Control panel type
Touch panel with menu navigation

Custom Options


Number of mixers
1-3 (more on request)
Bowl tipper design
HK 200 space-saving column design
Interface for dosing
Prepared for connection to a superordinate control system
Bowl scraping
Foldable for cleaning
Control panel type
Touch panel with menu navigation and process visualization
Customization availability
Modular and individually adaptable
Mixing principle
Single or double spiral with guide bar
Bowl transport system
Rail system with automatic traversing carriage
Protective features
All-round protective enclosure with limit switch protected doors
Safety features
Incl. safety ring with a protective switch