Agglomerate dispersion solution for high viscosity materials
Optimize your production efficiency by integrating a dual-function solution that simultaneously breaks down agglomerates and ensures homogeneous distribution in high-viscosity processes.
Breaks Agglomerates and Homogenizes Mixtures
The VISCO JET® CRACK agitator from VISCO JET Rührsysteme GmbH is engineered for applications requiring efficient dispersion and homogenization of high-viscosity materials. Its unique design integrates agglomerate breaking and mixing phases, enhancing process efficiency in chemical, paint, and food industries. Its geometry supports media with viscosities up to 200,000 mPas, employing a square design with fracture edges at the cone entrance for effective agglomerate disruption. The system achieves VISCO JET®’s signature flow pattern by employing accelerated laminar flows and turbulence, promoting uniform distribution without foam or air entrapment. Compatible with various configurations, it allows integration into VISCO JET® stirring systems. Constructed from corrosion-resistant stainless steel, with material options like Superduplex and Hastelloy available, it ensures long-lasting performance. The agitator is energy-efficient, operating at low rotational speeds, with options for CIP system inclusion for easy maintenance. Customizable sizes and finishes are offered, catering to specific production requirements.
Benefits
- Enhances process efficiency by combining dispersing and homogenizing in one operation.
- Lowers energy costs with efficient, low-speed operation.
- Ensures product consistency and quality by preventing foam and air entrapment.
- Offers flexibility with compatibility across various mixing platforms and configurations.
- Extends equipment lifespan with customizable corrosion-resistant material options.
- Applications
- Dispersion processes,Paints and coatings,Food processing,Fillers,Ceramic components,Resins
- End products
- Epoxy resins,Ceramic glazes,Spackling pastes,Adhesive mixtures,Pigmented coatings,Ceramic powders,Pigment dispersions,Food emulsifiers,Acrylic paints,Polyester resins
- Steps before
- Purification,Mixing,Pre-mix,Additive Incorporation
- Steps after
- Homogenization,Dispersion,Packing,Quality Control
- Input ingredients
- agglomerates,media with viscosity up to 200,000 mPas,liquid phase,pasty phase,additive
- Output ingredients
- homogeneous distribution,dispersed agglomerates,improved process efficiency,no foam formation,standard up to 2,000 mm diameter,custom sizes available
- Market info
- Visco Jet Ruhrsysteme is known for manufacturing advanced mixing and stirring equipment, particularly industrial agitators, which are engineered-to-order for various industries. Their expertise lies in efficient and tailored mixing solutions with a strong reputation for innovation and quality.
- Viscosity Range
- up to 200,000 mPas
- Design
- Quadratic with breaking edges at cone entry
- Diameter
- Up to 2,000 mm
- Material
- Stainless Steel 1.4301,1.4404,1.4571
- Surface Finish
- Ra,lt
- 0.8 μm or,lt
- 0.4 μm
- Execution
- 2-fold or 3-fold
- Energy Efficiency
- Low rotational speeds
- CIP System Integration
- Available
- Customizable Sizes
- Available upon request
- Coating Options
- Available for long lifespan
- Configuration
- Tornado version for IBC container
- Working Mechanism
- Combined dispersing and homogenizing
- Integrated Steps
- Disperse and homogenize in one
- CIP Principles
- Integration of CIP system
- Batch vs. Continuous Operation
- Batch or inline
- Energy Efficiency
- Low energy requirements due to low speed operations
- Automation Level
- Manual / Customizable PLC
- Cleaning Method
- Easy and quick cleaning
- Changeover Time
- Reduced due to versatile design
- Abrasion resistance
- High
- Cleanability
- CIP system integration
- Corrosive resistance (e.g. acids)
- Stainless Steel 1.4301,1.4404,1.4571
- Density/particle size
- 0.5–2.5 g/cm³
- Viscosity
- up to 200,000 mPas
- Agglomeration risk
- Low due to efficient dispersion
- Foaming tendency
- None,no air incorporation
- Cone Design
- Square Design with Break Edges at Cone Entrance
- Mixing Diameter
- Up to 2,000 mm
- Material
- Stainless Steel 1.4301,1.4404,1.4571
- Optional Material
- Superduplex,Hastelloy
- Surface Finish
- Ra < 0.8 μm or < 0.4 μm
- Configuration
- 2-Fold or 3-Fold Execution
- Custom Sizes
- Available on Request
- Discharge Method
- Efficient Agglomerate Breakdown
- Flow Pattern
- Laminar Flows and Turbulences
- Integration
- CIP System
- Rührorganausführung
- 2-fach oder 3-fach
- Rührorgankonengdurchmesser
- Standard bis 2000 mm
- Material
- Edelstahl 1.4301,1.4404,1.4571
- Optionale Lösungen
- Superduplex oder Hastelloy
- Oberflächenausführung
- Ra,lt
- 0,8 μm oder,lt
- 0,4 μm
- Einbauoptionen
- Mehrere Rührebenen,Restmengenrührer
- Beschichtungen
- Für lange Lebensdauer
- Version
- Tornado für IBC Container