4 head sealing system for plastic and glass jars
Achieve precision sealing for jars of various materials with this high-speed, four-head system, ensuring airtight packaging and extending product shelf life, crucial for maintaining quality in food and beverage products.
Seals and Cuts Foil Liners for Jars
The 4 Head Conduction Jar Sealing Machine from Kulp Makina is designed to meet the high demands of sealing applications in the food, beverage, and consumer goods sectors. Utilizing conduction sealing technology, this machine precisely cuts and seals foil liners onto glass and plastic jars, ensuring airtight packaging for products like jams, sauces, and cosmetics. Each of its four sealing heads operates independently yet synchronously, facilitating continuous, high-speed production capacities of up to 3,000 packages per hour.
Equipped with a user-friendly touch screen, the machine allows operators to easily adjust liner positioning based on jar neck diameter. This feature, combined with easy-to-change liner rolls and Festo pneumatic components, enhances operational efficiency. Constructed from 304L stainless steel and anodized aluminum, the machine is built for durability while ensuring maintenance simplicity through its design that incorporates a no container-no seal system.
The 3-meter conveyor, with adjustable side rails, supports various package sizes, integrating seamlessly into existing production lines. Operating with a three-phase electrical connection and air consumption of 800 liters per minute at maximum speed, the machine’s energy settings are optimized for resource savings without compromising performance.
Benefits
- Increases production efficiency by sealing up to 3,000 packages per hour.
- Enhances packaging integrity and shelf life with precise conduction sealing.
- Reduces labor costs with its user-friendly, touch screen controls in multiple languages.
- Supports diverse manufacturing needs with adjustable conveyor rails for various jar sizes.
- Minimizes maintenance with robust stainless steel and anodized aluminum construction.
- Applications
- Glass jars,Personal care products,Beverage packaging,Household products,Industrial products,Consumer goods packaging,Food packaging,Plastic jars,Pharmaceutical containers,Cosmetic containers
- End products
- Cooking sauce jars,Paint cans,Liquid detergent containers,Pickle containers,Peanut butter jars,Cosmetic cream jars,Jam jars,Vitamin and supplement bottles,Juice bottles,Shampoo bottles
- Steps before
- Filling,Capping
- Steps after
- Labeling,Packaging
- Input ingredients
- plastic jars,glass jars,aluminium liner,foil roll
- Output ingredients
- sealed jars
- Market info
- Capacity
- Up to 3000 Packages/Hour
- Sealing Type
- Conduction Sealing
- Automation
- Automatic
- Compressed Air Usage
- 800 l/min at 6 Bar
- Electrical Connection
- Three-phase (380v / 50-60 Hz)
- Sealing Heads
- Two (working separately synchronized)
- Convoyer Length
- 3 meters
- Container Size Compatibility
- Adjustable side rails for various sizes
- Interface Type
- User-friendly Touch Screen in Multiple Languages
- Material Used
- 304 L Stainless Steel and Anodized Aluminium
- Pneumatic System
- Oil-free FESTO Pneumatic Equipment
- Control System
- OMRON PLC,Touch Screen,Drivers
- Safety Features
- No Container-No Seal System,Lighted Cabin,Security Switches
- Working system
- Pneumatic and electronic
- Automation level
- User-friendly touch screen interface
- Sealing mechanism
- Conduction sealing
- Container capacity
- Up to 3000 Packages/Hour
- No container-No Seal System
- Yes
- Sealing head operation
- Two heads working separately synchronized
- Liner adjustment
- Touch screen based according to jar neck diameter
- Changeover time
- Easy to change liner rolls
- Energy efficiency
- Operates with 6 bars compressed air
- Corrosive resistance (e.g. acids)
- Yes
- Cleanability
- Yes
- Density/particle size
- ≤ 1000 µm
- Footprint
- 3 meters conveyor with adjustable side rails
- Material
- 304 L stainless steel and anodized aluminium
- Container handling
- No container-No Seal System
- Sealing mechanism
- Conduction sealing with aluminium liner
- Protection features
- Lighted cabin with 10mm polycarbonate covers and security switches
- Control panel type
- User-friendly touch screen interface
- Control panel type
- Touch screen
- Integration possibilities
- PLC-controlled
- Liner adjustment
- Touch screen adjustable
- Liner roll change
- Easy to change
- User Interface Language
- Multiple languages
- Conveyor adaptability
- Adjustable side rails