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Industrial sterilization processes are employed in different industries to completely eliminate all living microorganisms from the final product. For instance, in food processing, sterilization equipment is used to produce a stable product with a long shelf-life by eradicating harmful bio-contaminants. Instead, in the medical field, sterilization technologies aim to prevent the transmission of microbes to patients by sterilizing all the tools and medical devices that come in contact with the patient. Most sterilization equipment, such as autoclaves, employs high-temperature pressurized steam to destroy bacteria and disinfect surfaces from spores. Other methods include radiation sterilization or using chemicals such as hydrogen peroxide for disinfection.

Sterilization

Electrolyte drinks

<span style="font-weight: 400;">Syrups and suspensions are typically produced under the same high-quality conditions as used for sterile processes. The safe, reliable and repeatable production of high-quality syrups requires a carefully designed and executed dedicated plant. High performance is also vital to ensure a rapid return on investment. A well-designed syrup preparation tank is a vital cornerstone for any successful plant.</span>
<h2>High performance syrup production tanks</h2>
<span style="font-weight: 400;">The Ipros range of syrup production tanks have been designed specifically with the needs of the pharmaceutical industry in mind. They are a vital part of any well-designed syrup or suspension production plant.</span>

<span style="font-weight: 400;">Ipros tanks are fully ATEX-compliant, and have been designed to be completely compatible with Clean in Place and Sterilise in Place solutions.</span>

<span style="font-weight: 400;">They have been designed with complete drainability as standard, with no dead-leg areas. Product sampling points are built in to your specification, and Ipros syrup tanks use diaphragm valve technology throughout.</span>

Syrup preparation tank

In the beverage industry, beverages need to be pasteurized in order to destroy pathogens, and increase their shelf life while retaining their quality and freshness. A simple and energy efficient solution is required for the pasteurization of beverages when both the package and the product get pasteurized.


<h2>Efficient, reliable and economical pasteurizer for packaged beverages</h2>
Petek Proces’s Tunnel technology comprises of a tunnel pasteurizer, cooling tunnel, cooling tunnel with pasteurizing zone, and heating tunnel. The process involves taking cans or bottles filled with your beverage and running them through a hygienic stainless-steel tunnel where hot water is sprayed onto the finished product.

The tunnel pasteurizer for beverage, pours the liquid into bottles and cans, which are then moved into an enclosed conveyor. Heat exchange is then provided by recirculation of water inside a closed cycle by recuperating the energy through various, automatically controlled temperature zones. Its optimized nozzle system allows extremely good heat exchange between the water and your product.

Tunnel pasteurizing is a complex process, combining functions such as pasteurization, re-cooling and warming which consume a lot of energy. This solution comes with an in built central hot water unit along with a water saving system. Thus all excess water produced during the operation is collected in the pasteurizer saving both water and energy while maintaining high hygienic standards.

Tunnel pasteurization isn’t typically used with kegs because of their compact size. However, in comparison to flash pasteurization this process is not as cumbersome. Tunnel pasteurization does not require different processes and stages depending on the type of beverage. Therefore, it can be applied in the beer and beverage industry, fruit and vegetable processing, making sauces and jam etc.

Tunnel pasteurizer for beverage

Sterilization is an important process in the beverage industry to kill microorganisms. It is important to prevent the possibility of re-infection of the product due to an unsterilized cap. There is a need for a unique, tailor made solution for production halls constructed in a way that require conveying of single containers, crates or packages from one to another level.


<h2>Simple and effective vertical conveyors for sterilizing bottles</h2>
Petek Proces’s Vertical conveying solutions and Bottleneck steriliser are commonly used in hot fill project. They come with vertical conveyors which can be used for lowering, elevating or both functions. This solution also includes neck sterilisers which are commonly used in hot fill projects. It is mainly used after the product is filled and before it enters re-cooling tunnel. The container is twisted for sterilization to reach soaking of the bottle cap with pasteurized product and thus prevent the possibility of re-infection due to a not sterilized cap.

The Industrial bottle sterilizer is equipped with conveying belt made of rubbers applied to two chains that enable the lateral taking of the containers. It allows manual or automatic adjustment of width depending on the size of the containers. Its bottle inverter is equipped with its own electrical cabinet to enable control of your work. It can be used for the sterilization of bottles of beer, soft drinks, sauces, juices etc.

Industrial bottle sterilizer

A concern in the coffee industry is maintaining the freshness, taste, and quality of products while extending shelf-life. Canned coffee struggles with this the most because coffee is incredibly volatile at high temperatures. It means that coffee starts to chemically breakdown the moment it’s brewed. A continuous rotary sterilizing technology dedicated to medium and large-scale producers of canned coffee can be helpful in extending product drinkability while preserving its organoleptic qualities and colors.


<h2>An autoclave, able to handle sensitive printing on the can</h2>
The autoclave ACCT series of Hydrolock is a continuous sterilizing unit, dedicated to products packed in tin cans and glass jars in different sizes. Due to this flexibility and the possibility to handle sensitive printing on the can, the ACCT series is an ideal solution for canned coffee producers. After the automatic loading of cans in rotating tubes, the product starts its journey by entering the pre-heating unit (if necessary), the sterilizing unit and the cooling unit which takes place in the autoclave. After leaving the autoclave, products go through an atmospheric cooling unit, after which they are automatically unloaded.

The continuous agitation of products during the heating and cooling stage prevents products from getting burnt. Additionally, it allows for utilization of a high temperature, commonly called HTST – High-Temperature Short Time, for short sterilization time, which enhances product quality. This process also increases line throughput and saves you 35% more on energy savings.

The ACCT series has a pre-heating device that is used for energy recycling. The hot water coming from the cooling process is used for preheating the products before sterilization. During sterilization, products are fully surrounded by steam. This provides a homogenous heat distribution with the aid of an efficient hydraulic fan power system to avoid burning and over-cooking the products.

The series can run different sizes and different materials within the same machine depending on the packaging. The speed range goes upward from 100 cans per minute to 690 cans per minute. This depends on the product's best sterilization time, packaging, and other critical parameters. The ACCT series is made out of stainless steel guaranteeing longevity, easy maintenance, and cleaning.

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Continuous sterilizer for tin cans and jars

Making.com is a new online platform that helps makers find production technology quicker by grouping it around the products they make.

The cure for everything is seawater.

While most people probably think that the healing powers of seawater are a myth, someone actually believed it. And he did the right thing! The story comes from the northwest of the Iberian Peninsula, where three Galician entrepreneurs came up with the idea of turning seawater into a recovery drink.



The Making.com team had the pleasure of meeting Raúl Anta at the Free From Amsterdam 2022 , one of the Founders of <a href="https://refixyourself.com/" target="_blank" rel="noopener">REFIX</a>, an isotonic and healthy drink made from alkaline seawater that helps against fatigue, tiredness... and guess what? <em>Resaca</em>! (Hangover)

The seawater is extracted directly from the Atlantic Ocean, specifically in Costa da Morte, a natural place without industrial pollution and part of the Natura 2000 Network. Galician water has an optimal quality and an adequate pH, slightly basic.

REFIX contains 15% of the recommended daily value of magnesium naturally, in addition to the other minerals contained in seawater – seawater has 78 minerals.

<a href="https://making-tst.imgix.net/2022/11/ivan-bandura-hYAkdFZb-Yg-unsplash-scaled.jpg"><img class=" wp-image-60438 aligncenter" src="https://making-tst.imgix.net/2022/11/ivan-bandura-hYAkdFZb-Yg-unsplash-300x225.jpg" alt="" width="627" height="471" /></a>

The idea was born out of a desire to create a healthy recovery drink that contained more minerals and zero sugar. After extracting, seawater is filtered and sent to the factory. 20% of seawater is mixed with lemon juice or orange juice, the two flavors in which Refix is currently available - the orange flavor has a slightly sweeter taste due to the addition of agave syrup.

Refix is also a sustainable drink since it is bottled in glass and delivered in 100% recycled and recyclable FSC cardboard boxes.

#Changemaker: Refix, the company that turns Galician seawater into a healthy drink

Food

A beverage is any kind of liquid or drink, usually other than water, made for human consumption. Beverages are further classified into two categories: alcoholic beverages and non-alcoholic beverages. Alcoholic beverages refer to liquids that contain 1% to 75% of liquor and are produced by fermentation such as wine, beer, or distillation such as vodka, rum, tequila. Non-alcoholic beverages are drinks that don’t have any liquor such as tea, coffee, fruit juices, soft drinks, and carbonated beverages. They can be produced premix or postmix, depending on the setup of your production line.

Beverages

Find production technology for Electrolyte drinks sterilizing, and connect directly with leading machine manufacturers worldwide

Electrolyte drinks sterilizing

Which electrolyte drinks sterilizing equipment do you need?

Syrup preparation tank

Tunnel pasteurizer for beverage

Industrial bottle sterilizer

Continuous sterilizer for tin cans and jars

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