Automates Precise Material Dosing and Extraction

The MAMMUTHUS Apron Extractor Weigh Feeder from HASLER Group is a robust solution designed for industries that handle challenging, high-volume material dosing and extraction tasks. This equipment excels with its dual functionality combining an apron feeder’s strength with belt feeder’s metering precision. It’s widely applied in cement, fertilizers, mining, and specialty chemicals processing, efficiently managing diversified materials like clinker, gypsum, and copper concentrate. With a processing capacity adaptable to high flow rates, it features automated, PLC-controlled operations seamlessly integrating within continuous production lines. Its construction uses durable materials suited for harsh conditions, minimizing maintenance with features like integrated inspection doors. Customization options in apron widths and lengths allow it to fit varied industrial requirements, ensuring optimal performance.

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Separates and Dries Solid-Liquid Mixtures Continuously

The PHILIPPE Vacuum Belt Filter from HASLER Group is engineered for efficient solid-liquid separation across various industries, including fertilizer production, hydrometallurgy, and chemical processing. This continuous filtration system leverages a vacuum-driven process to ensure high-efficiency cake drying and filtrate recovery, catering to applications ranging from ammonium nitrate fertilizers to refined bauxite.

Using an endless belt system with patented edges, it facilitates superior containment and thorough separation under gravity and vacuum forces. The system supports diverse process requirements through customizable washing zones and is designed to achieve over 98% filtrate recovery, depending on the material.

Operational throughput varies with configurations up to 200 m² and is enhanced by integrated PLC controls allowing precise adjustments and remote monitoring. The equipment is optimized for energy efficiency with optional recirculation systems that minimize water usage. Constructed from stainless steel and other durable materials, it offers resilience against corrosive and abrasive substances.

The PHILIPPE filter meets CE standards, emphasizing safety and compliance. Its design includes features like an easy-access pneumatic vacuum box, automatic cloth guidance, and tensioning systems, reducing downtime and ensuring seamless integration into existing production lines. For maintenance, the system is equipped with a tilting vacuum box for straightforward access and cleaning, supporting high-pressure and ultrasonic washing. HASLER Group offers extensive customization and engineering support to tailor the filter to specific processes and product requirements.

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Delivers Consistent Powder Weighing and Dosing

The ROTAWEIGH Rotary Weigh Feeder from HASLER Group is engineered to deliver precision dosing for high-volume powder applications in sectors like cement, fertilizers, and metals processing. Utilizing a multi-cell, rotary design, it ensures continuous operation with vertical material entry and exit, optimizing space and reducing installation footprints. Capable of handling up to 600 m³/h, the ROTAWEIGH maintains accurate feeding within ±0.5% precision, vital for processes like cement kiln feeding and mineral dust handling. Automation is seamlessly managed via the SCMIII control module, allowing real-time monitoring and control. The enclosed design ensures dust-free operation, while modular options offer customization for varied industrial needs. The unit’s robust construction, with a high-temperature variant sustaining up to 130°C, guarantees durability in harsh environments. On-site maintenance is efficient, minimizing downtime and operating costs. Available in several configurations, the ROTAWEIGH also supports applications in technical ceramics, polymers, and water treatment, enhancing process efficiency with its adaptable engineering.

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Ensures Accurate and Continuous Material Dosing

The GRAVIT Belt Feeder from HASLER Group is engineered for high-precision dosing in continuous industrial processes. It features a robust design with folded side rails, providing structural stability and durability. This feeder uses a self-centring and self-tensioning system to maintain belt position, ensuring dosing accuracy to ±0.25%. Ideal for applications in the cement, fertilizers, and metals processing industries, it efficiently handles granular materials like gypsum powder and urea granules.

With a modular design, the GRAVIT Belt Feeder adapts to various lengths and belt widths (from 650 mm to 1,400 mm) to fit specific production needs. It processes materials 24/7, supporting operations such as water treatment and flue gas desulfurization. The feeder is PLC-controlled, integrating seamlessly into existing production lines. Optional features, including a spillage conveyor and vibrating inlet hopper, aid in maintaining a clean, efficient operational environment. For maintenance, its quick belt change system minimizes downtime, enhancing operational reliability.

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Filters and Dewaters Slurries and Suspensions

SPALECK’s MTF, HTH, and HRB vacuum belt filters are engineered to optimize the filtration and dewatering of industrial slurries and suspensions. Employing a continuous filtration process, these filters efficiently separate solids from liquids using vacuum technology, ideal for applications ranging from pharmaceuticals to mining.

The equipment is adaptable to various production scales, featuring modular designs for easy capacity adjustments. Its robust construction minimizes wear, with the filter cloth as the primary consumable component, reducing maintenance costs. It offers seamless integration into existing processes via PLC control, facilitating remote operation and monitoring.

With options in corrosion-resistant materials like stainless steel, these filters provide enhanced durability across chemical and mineral processing applications. The systems are designed for environmental efficiency, allowing recycled water to be redirected into the water treatment process.

Customization options are available, including cake washing units for enhanced separation, ensuring the equipment meets specific industry standards, such as those required by chemical and pharmaceutical sectors. Pilot systems are also offered for trials, ensuring optimal system configuration before full-scale deployment.

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Treats and Recycles Water Efficiently

The SPALECK Mobile Wasseraufbereitung system offers a flexible water treatment solution for industrial businesses, emergency response teams, and more. Utilizing advanced container-based design, it ensures versatile treatment through filtration, electrocoagulation, and membrane processes. Capable of delivering potable and recycled water, it adapts to various conditions including chemical, biological, and mechanical treatments, making it ideal for disaster relief and industrial sites. The system is engineered for continuous operation, offering quick deployment and seamless integration into existing infrastructure. Additionally, it features PLC control for high automation and efficient operation, and is available with customized configurations to suit specific industrial needs, providing optimal performance in diverse environmental conditions. Compliance with industry standards ensures reliability and quality, with easy cleaning and maintenance features reducing downtime.

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Purifies and Recycles Industrial Process Water

The Kreislaufwasseraufbereiten System from SPALECK offers an innovative solution for effective water purification in industrial settings. This system utilizes electrocoagulation and membrane filtration to tackle contaminants, ensuring clean recycled water for applications across recycling, electronics, and steel processing industries. With a continuous processing capacity, it adapts seamlessly with your existing production line. Its energy-efficient design minimizes operational costs while maintaining high throughput. Crafted from durable materials, it resists corrosion, adding longevity and reliability in harsh environments. Available with customizable settings, it integrates PLC control for automated operation and easy maintenance, aligning with industry compliance standards for environmental safety.

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Processes and Fabricates Metal Components Efficiently

The SPALECK CNC Precision Bending and Laser Cutting System is a comprehensive solution for metal fabrication that combines cutting-edge technology with skilled engineering. This equipment excels in processing metal components by utilizing advanced CNC machining centers and laser cutting machines for precise bending, cutting, and shaping. Designed for diverse applications, it caters to wind energy manufacturers and automotive industries, producing sheet metal brackets, turbine casings, and automotive chassis parts.

The system boasts a high throughput, efficiently managing a wide range of tasks from bending and forming to welding and coating. Automation is enhanced through robotic welding systems and a PLC-controlled interface, allowing seamless integration into existing production lines with real-time monitoring. Energy efficiency is prioritized with optimized motor control, reducing consumption by 30%.

Fabricated from durable materials, the system is engineered for corrosion resistance, with options available in high-grade stainless steel. Compliance with industry standards and certifications ensures reliability and safety across operations. For ease of maintenance, SPALECK provides a streamlined cleaning process complemented by engineering support for tailored customization, ensuring the equipment meets unique production requirements.

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Assembles Mechanical and Electromechanical Components

SPALECK offers the Baugruppenmontage solution, expertly designed to streamline the assembly of mechanical and electromechanical components for industries such as pharmaceuticals, machinery manufacturing, and food processing. This equipment supports operations from small batch to large series production, providing flexible assembly and just-in-time logistics management.

Utilizing precision CNC machining and skilled robot welding, this equipment assembles a wide range of components, from automotive engine mounts to pharmaceutical dispensing equipment. Ideal for industrial applications requiring detailed coordination and quality control, it ensures seamless integration into existing production lines.

Baugruppenmontage handles diverse materials, including metals and plastics, and supports custom metalwork components like brackets and precision gears. Its modular design allows for rapid reconfiguration, adapting to changing production demands. Delivering documented quality assurance, this assembly line facilitates compliance with industry standards and certifications.

Additionally, SPALECK provides comprehensive engineering support, accommodating custom requests and optimizing for energy efficiency. Equipped with a PLC-controlled system, it ensures precise operation with remote monitoring capabilities, thereby optimizing assembly workflow and minimizing downtime.

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Enhances Precision Welding and Assembly Processes

SPALECK’s precision welding assemblies streamline your metal fabrication needs, offering expertly crafted solutions for diverse industries from metal fabrication to food processing. These assemblies utilize robotic welding for consistent quality and efficiency, essential for crafting components like CNC machined gears and structural steel frameworks. They integrate seamlessly into existing production lines, supported by SPALECK’s advanced automation capabilities. Operating under certified standards such as DIN EN ISO 3834-2, these assemblies deliver exceptional precision, ensuring products meet the rigorous demands of industries like recycling and pharmaceuticals. Constructed from high-grade materials for enhanced corrosion resistance, they promise durability and reliability. Designed for ease of maintenance and fully customizable to suit specific requirements, they are your robust partner in achieving high-quality outputs with reduced energy consumption.

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