Processes Diverse Bread Types Efficiently

The Rademaker Industrial Bread Production Line revolutionizes bakery operations by offering a modular, flexible setup designed for medium to large scale bakeries. This equipment excels in producing a wide variety of bread types, from tin breads to high hydration artisan loaves, leveraging its comprehensive sheeting, cutting, rolling, and rounding processes.

With capacities ranging from 500 to 9,000 kg per hour, the line supports continuous, high-speed operations tailored to the needs of both commercial and artisan bakeries. Integration into existing production lines is seamless, thanks to its user-friendly PLC control system and automatic speed and height adjustments, ensuring precision in weight control and product consistency.

Energy efficiency is a priority, with minimal flour usage and optimized processing that preserves dough characteristics, vital for maintaining high product quality. Constructed with high hygiene standards, the system allows for easy cleaning and maintenance, reducing downtime.

Rademaker provides extensive customization options, allowing for tailored solutions through configurable modules that cater to specific production requirements, supported by Rademaker’s engineering expertise.

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Performs Precise Hardness Testing of Industrial Components

The Qness 250, 750, and 3000 E EVO Macro Hardness Testers from QATM provide a comprehensive solution for industrial hardness testing. These instruments stand out for their robust dynamic height adjustment and precise electronic force control, allowing seamless integration into production lines across various industries, including automotive and aerospace.

Designed for testing complex and large components, these testers securely clamp workpieces up to 3500 kg. Their multi-position tool changers accommodate multiple hardness testing methods like Brinell, Vickers, Rockwell, and Knoop, ensuring versatile application across different materials. The integrated asynchronous motor ensures quick and accurate height adjustments, reducing downtime and optimizing the testing process.

With capabilities like Ethernet connectivity for enhanced data transfer and a high-quality 5-megapixel CMOS camera system for precise image analysis, these testers support high throughput in manufacturing environments. Additionally, the Qpix software provides efficient operation with multi-touch navigation and extensive data management features, including export options for streamlined reporting and compliance with ISO standards.

The Qness testers, available in a robust steel frame with options for customization, offer significant energy savings due to optimized motor controls, ensuring reliable performance and reduced operational costs. The integration of features like XLED illumination and versatile clamping mechanisms makes maintenance straightforward, enhancing the suitability for demanding industrial applications.

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Compresses and Contains High-Risk Pharmaceutical Tablets

The PREXIMA THC from IMA Group is a high-containment tablet press designed for pharmaceutical manufacturers dealing with potent or hazardous compounds. Specially engineered to compress tablets while ensuring operator safety, it features sealed doors, negative pressure zones, and glove ports for secure handling during operations. Its standout configuration flexibility, with a unique 8-station turret, supports both B and D tooling types, catering to a wide range of tablet sizes. The machine is ideal for producing paracetamol, ibuprofen, and anti-cancer drugs, among others. With a maximum output of 96,900 tablets per hour, the PREXIMA THC ensures efficient throughput. Equipped with the MAX corporate HMI, it enhances operator efficiency and process predictability. The machine’s robust construction ensures compliance with GMP standards and facilitates easy cleaning and maintenance with built-in cleaning ports. Its design supports integration into existing production lines, accommodating R&D, pilot, and high-speed production workflows.

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Ensures Uniform Coating on Tablets and Pellets

The PERFIMA from IMA Group is a perforated coating pan designed to meet the rigorous demands of pharmaceutical coating processes. Its unique design facilitates efficient mixing and uniform coating for a wide range of tablet forms, including film-coated ibuprofen and sugar-coated aspirin. With a capacity range adaptable to batch sizes from 25% to 100% of the pan volume, PERFIMA accommodates varied production needs. It features automatic loading and discharging systems, minimizing handling time and labor. Energy efficiency is bolstered by an air recirculation system that reduces consumption. The equipment is equipped with an Automatic Clean-In-Place system, ensuring compliance with GMP standards while simplifying maintenance. The system’s modular components, including interchangeable drums and mixing baffles, offer enhanced flexibility, making it suitable for pharmaceutical, biotech, and personal care manufacturing.

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Coats and Dries Pharmaceutical and Nutraceutical Tablets

The EFFECTA Coating Pan from IMA Group is engineered to streamline coating operations for pharmaceutical and nutraceutical tablet production. It features a perforated drum with specially designed baffles to enhance mixing and ensure uniform coating dispersion. With switchable spray guns, EFFECTA caters to both film and sugar coating processes, effectively addressing diverse product needs such as multivitamin and enteric-coated tablets. The machine offers a range of pan capacities from 18 to 750 liters, suitable for various batch sizes. Its strategically positioned outlet air duct optimizes drying while conserving energy. The integrated dosing unit minimizes spatial footprint, and easy inspection is facilitated by side doors. Through-the-wall installation capability enhances spatial integration within production lines. The MAX HMI provides intuitive control, improving operator efficiency. Compliance with industry standards ensures safe, reliable operation, while an advanced cleaning system reduces water use and downtime.

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Compresses and Forms Solid and Granular Tablets

The PREXIMA series from IMA Group represents a robust solution for high-speed, continuous tablet production across pharmaceutical, chemical, and cosmetic industries. Engineered for precision, these tablet presses utilize interchangeable die tables and tooling to accommodate diverse tablet shapes and sizes, including complex bilayer formations. Featuring advanced isolation with special seals, the equipment minimizes contamination risks while maintaining optimal performance, delivering pre-compression and main compression forces up to 100 kN. Its high-yield motorization minimizes heat, enhancing efficiency without external cooling devices. The series includes models with output capabilities of up to 21,000 tablets per minute, designed for easy integration into existing production lines. PREXIMA’s user-friendly design incorporates a strategic HMI for enhanced operator efficiency and streamlined maintenance processes. It ensures compliance with industry standards, offering customization options tailored to specific material requirements in demanding operational environments.

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Applies Coatings to Pharmaceutical Tablets

The ACCELA COTA PRO from IMA Group is a fully automated, recipe-driven tablet coater designed to meet the stringent demands of the pharmaceutical industry. It features a Thomas Spraying Bar with an integrated spraying system and helical removable baffles that ensure gentle mixing and uniform coating. Ideal for pharmaceutical manufacturers, this coater efficiently handles applications such as aspirin, ibuprofen, and enteric-coated tablets. With up to seven drum configurations and a capacity range from 190 to 1,200 liters, it supports varying batch sizes. The integrated solution delivery system minimizes installation space, while the optimized coating chamber geometry enables effective cleaning and drainage. The ACCELA COTA PRO complies with GMP guidelines and offers full recipe-based Wash-In-Place (WIP) control for streamlined maintenance, reducing downtime and enhancing production throughput.

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Compresses and Shapes Confectionery Tablets

The PREXIMA series from IMA Group is a versatile line of tablet presses specifically designed for confectionery applications. This series delivers high-speed, continuous production of various confectionery products, including candies and chewing gums. PREXIMA machines feature robust structures capable of handling up to 100 kN of main compression force, ensuring precise tableting for diverse shapes and sizes by simply replacing the compression tooling. Its optimized motorization minimizes heating, facilitating low-temperature tableting without additional cooling devices. The machines offer excellent accessibility for easy inspection and maintenance, while sound-proof panels and anti-vibration feet maintain noise levels below 75 dB. Integration into your production line is seamless, whether as standalone units or inline setups for direct feed into packaging systems, with a compact footprint conveyed through a single exit chute. The exclusive MAX HMI enhances operator efficiency with improved predictability and responsiveness. Suitable for confectionery manufacturers, the PREXIMA series supports the production of a wide range of end-products such as mint-flavored tablets, multi-layered lollipops, and sugar-free chewing gums, catering to varied consumer preferences.

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Precisely Doses and Fills Powders

The Drum Lab from Harro Höfliger is a versatile semi-automatic table-top unit designed specifically for precision micro-dosing of powders starting from 0.5 mg. It is tailored for pharmaceutical manufacturers, medical device companies, and laboratory research facilities engaged in developing and producing small batches of pharmaceutical and diagnostic products. At its core, the Drum Lab uses a drum filler to ensure precise and reproducible dosing into various primary packaging, including capsules, vials, cartridges, syringes, and blisters. It is equipped with an integrated checkweighing system that maintains compliance with 21 CFR Part 11, crucial for regulatory environments in pharmaceutical applications. Designed for flexibility, it utilizes a removable puck transport system that facilitates easy handling and adaptation to customer-specific requirements. Offering a throughput of up to 400 parts per hour, the system’s compact design (approximately 800 x 840 x 675 mm) makes it ideal for laboratory and pilot-scale operations. With a 10-inch touch panel and integrated control cabinet, the Drum Lab streamlines operations and enhances productivity in R&D settings.

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Coats and Dries Tablets Efficiently

The Multi HI-COATER® from Freund is a sophisticated tablet coating system designed for pharmaceutical and nutraceutical applications. This system supports diverse coating requirements with interchangeable fully perforated pans, catering to batch volumes from pilot to full-scale production. The coating process is driven by AT-PRO™ Spray guns mounted on a patented manifold spray bar system, ensuring precise control over pattern and atomization airflow. This flexibility allows for efficient use in producing aspirin, multivitamins, and herbal extracts among others.

The Multi HI-COATER® accommodates film, sugar, and solvent coatings, with capacity options ranging from 11.5 to 1070 liters. Its automated, recipe-driven controls facilitate seamless integration into existing production lines, with front-of-unit pan access aiding swift changeovers within five minutes. This minimizes production downtime and maximizes throughput. The system’s optional Smart-Safe™ containment and EcoClean™ technology enhance safety and cleanliness, making it compliant with industry standards. Moreover, the construction features abrasion-resistant perforations and a sanitary mirror-smooth finish for durability and easy maintenance, supported by a continuous weld pan housing to eliminate potential leaks.

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