Filters and Separates High Solids Liquids

The Dynamos High Solids Rotary Crossflow Filter from Padovan offers an innovative filtration technology specifically designed for high solids content liquids like wines, vinegars, juices, and dairy products. This dynamic rotary filter uses a series of rotating discs that facilitate continuous, self-cleaning filtration processes, eliminating the need for traditional filter aids. Achieving up to 95% filtrate recovery, the unit efficiently processes products directly from lees to bottle. The innovative back-wash system maintains high-quality filtration results with no red color reduction or oxygen pickup, due to minimal nitrogen sparging.

Typical applications include red and white wine clarification, balsamic vinegar processing, and grape juice purification. Boasting flow rates from 25-100 l/m²h with lees and filtration cycles up to 96 hours without cleaning, the filter requires substantially less energy than conventional systems. With its compact designs available in sizes from 1m² to 20m², Dynamos can be seamlessly integrated into existing production lines for versatile applications across wine, vinegar, juice, and dairy industries. The fully inspectable, open discs and self-cleaning capability ensure ease of maintenance, while its robust construction provides long-lasting performance.

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Mixes and Blends Powders Efficiently

The Matcon IBC Tumble Blender offers an innovative solution for efficient powder mixing in industries ranging from pharmaceuticals to nutraceuticals. Utilizing in-bin blending, the system minimizes cleaning downtime and cross-contamination by containing materials within Intermediate Bulk Containers (IBCs). This allows the blending of diverse recipes independently, facilitating quick batch changeovers.

With options for customization such as intensifiers for high shear mixing and liquid addition systems, this equipment enhances blending with precise integration of liquids without manual intervention. Additionally, the NIR spectroscopy system ensures homogeneity in real-time, optimizing blend quality and reducing process times.

Designed for both batch and continuous operations, the system is scalable from pilot to full production capacities. Constructed in materials like stainless steel, the blender can withstand rigorous environments, ensuring durability and compliance with industry standards. Easy offline cleaning keeps the blender in production, and modular assembly allows for effective integration into existing production lines. Matcon also provides engineering support for customization to meet specific production requirements, ensuring a tailored approach to powder handling.

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Pasteurizes and Gently Agitates Packaged Foods

The Rotary Drum Pasteurizer from Lyco Manufacturing is engineered to optimally process a variety of packaged foods, including meats, poultry, seafood, and plant-based proteins. This equipment employs an innovative rotating cylinder design, utilizing a perforated auger within a water-heated tank to achieve efficient pasteurization without compromising product integrity. Ideal for high-volume food processing operations, this system ensures first-in/first-out conveyance and uniform temperature distribution, critical for packaged hot dogs, sausages, and sous vide products. With its capacity to handle both solids and liquids continuously, the Rotary Drum Pasteurizer integrates seamlessly into existing production lines, enhancing both throughput and safety compliance. Designed with fewer parts, it requires minimal maintenance and is easy to clean, adhering to USDA/MID sanitation standards. Additionally, customization options and engineering support are available for tailored solutions to meet specific production needs.

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Cools and Conditions Pouched Food Products

The Chill-Flow™ Pouch Cooling System by Lyco Manufacturing revolutionizes pouch cooling with its submerged Hydro-Flow® technology, ensuring efficient and rapid temperature reduction across a broad range of food and beverage applications. This continuous cooling solution effectively processes soups, sauces, pet food, and other pouched products, maintaining food safety by swiftly bringing temperatures from 130°F to 80°F and beyond. Capable of handling diverse pouch sizes, from small ketchup packets to larger 10-pound bags, the system ensures first in/first out product conveyance, minimizing dwell time in hazardous temperature zones. Engineered for high-speed operations, the Chill-Flow™ integrates seamlessly with existing production lines and uses less energy and space than traditional systems. With its open throat design and gentle agitation, it eliminates product damage while optimizing cooling to the core of each package. Constructed from sanitary, cleanable materials, the system reduces maintenance requirements and conserves water usage. Lyco’s commitment to innovation and customer-aligned solutions is evident, offering customization and testing support from their dedicated R&D facility.

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Blanches, Cooks, and Cools High-Volume Food Products

The Rotary Drum Blancher from Lyco Manufacturing streamlines the blanching, cooking, and cooling processes for diverse food applications, ensuring uniform results and energy efficiency. Utilizing a trunnion design, it eliminates shaft breakage and reduces maintenance costs. Ideal for high-volume operations, it processes solids and slurries with precisely controlled retention times of 2 to 60 minutes. The machine’s robust construction and gentle agitation ensure superior product quality, reducing losses from clumping, particularly in pasta by 10% to 15%. Compatible with various materials, it supports food processing of dry beans, vegetables, rice, pasta, and more, efficiently handling processes with a throughput 50% higher than competitors. Available in multiple diameters and lengths, it integrates seamlessly into existing production lines and features easy-to-clean sanitary construction, PLC-based controls, and remote monitoring capabilities for hassle-free operation and maintenance.

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Blanches, Cooks, and Cools Diverse Food Products

The Rotary Drum Blancher from Lyco Manufacturing offers superior blanching, cooking, and cooling capabilities for a wide range of food processing applications. With its precision engineering and state-of-the-art design, it ensures uniform cooking for end products such as pasta, vegetables, meats, and plant-based proteins.

This equipment uses a direct steam system, providing high-capacity continuous operation with precisely controlled retention times. The gentle agitation minimizes product damage and ensures consistent temperatures, critical for quality outputs like parboiled rice and sous vide meat cuts.

Capable of handling solid and granular product types, the Lyco Rotary Drum Blancher integrates seamlessly into automated lines and supports efficient energy and water use, reducing costs and environmental footprint. Available in multiple diameters and lengths, it can be customized to meet specific production requirements and throughput goals.

Lyco’s design emphasizes easy-to-clean, sanitary construction, facilitating rapid changeovers and minimizing downtime. Engineered to withstand rigorous processing environments, it offers reliable operation with lower maintenance demands, backed by Lyco’s extensive industry expertise and support.

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Classifies and Sizes Food Products Efficiently

Key Technology’s Rotary Sizing and Grading Systems offer precision and versatility for food processors needing efficient classification and sizing. Utilizing a combination of roller sizers and graders, this system effectively removes field debris and unwanted materials while ensuring only top-quality produce proceeds in the production line. Suitable for a vast range of applications, including confectionery, dairy, and vegetable processing, these systems handle diverse end-products like chocolate bars and cheese wedges with ease. Operating continuously at high speeds, they integrate seamlessly into existing setups, providing enhanced throughput and efficiency. Designed with robust materials for durability, these systems support customization to meet specific processing needs, ensuring reliable performance under various operational conditions.

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Caps Bottles with Precision and Speed

The Rotary Capper Range from IMA Group offers a flexible, high-speed solution for diverse industries, including pharmaceuticals, food, and personal care. Designed to handle screw or press-on caps, it ensures consistent and reliable capping through magnetic clutch and optional servo torque control. Available in multiple head configurations (3, 4, 6, 8, and 10), it accommodates both round and irregular containers, optimizing throughput to up to 300 bottles per minute. Integration into existing lines is seamless, with an advanced touchscreen HMI for simplified operation and a cap bowl feeder reducing operational noise. The system’s energy efficiency minimizes power consumption, and its high GMP design facilitates maintenance, underscoring robust engineering principles suitable for high-demand production environments.

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Fills and Seals Dairy and Food Containers

The R-LINE from IMA Group is a rotary filling and sealing machine designed for high-speed, automated packaging of food and dairy products. This machine stands out due to its hygienic wash-down design, accommodating a variety of pre-formed cups, tubs, and bottles, ranging from small yogurt cups to large margarine sticks. It operates with high flexibility, seamlessly integrating into existing production lines with its modular design. Capable of processing up to 36,000 units per hour, the R-LINE handles both liquid and high-viscous products with or without particulates.

Its future-proof construction allows it to transition between different container sizes and materials, including recyclable and mono-material options, aligning with sustainability goals. Automation is enhanced through PLC control, supporting both “clean” and “aseptic ready” operations. The ergonomic design facilitates maintenance, while the absence of a table plate enhances sanitation. With configurations available for various industry needs, the R-LINE is ideal for dairy producers, food manufacturers, and beverage companies seeking efficient and reliable packaging solutions.

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Produces Cream-Filled and Savory Sandwich Biscuits

The SAMA 2 from IMA Group is an automatic electronic sandwiching machine tailored for biscuit manufacturers seeking efficient production solutions. Utilizing integrated servo-driven wire cut technology, the machine precisely doses cream fillers to produce a wide range of cream-filled and savory snack sandwiches. With a dual-lane configuration, the SAMA 2 delivers high throughput, manufacturing up to 1,500 sandwich biscuits per minute. This equipment seamlessly integrates into existing processing and packaging lines, enhancing workflow with its continuous, high-speed operation. It addresses various production challenges by offering diverse end products, including cheese crackers and chocolate cream biscuits. The SAMA 2 is ideal for food producers aiming to streamline operations with reliable performance and minimal maintenance.

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