Generates and Distributes Pure Steam and WFI

The PUREX WFI Cooler and Pure Steam Generator System from Hydropure Systems Pvt Ltd is an essential solution for pharmaceutical manufacturers aiming for high purity in water for injection (WFI) and pure steam applications. This system features a double tube sheet heat exchanger that efficiently evaporates feed water, producing super-saturated, moisture-free pure steam through a specially designed separator. It is ideal for applications in biopharmaceuticals, nutraceuticals, and fine chemicals, supporting the production of blood plasma products, monoclonal antibodies, effervescent tablets, and more.

Designed for integration into continuous and manual operations, the system offers seamless automated distribution that minimizes condensate entry during sterilization processes. Constructed from high-grade materials to match the purity standards of pharmaceutical and biotech industries, it adheres to regulatory compliance, ensuring GMP and FDA standards are met. Its robust construction allows for handling both liquid and gas product types, and it is engineered with corrosion-resistant materials for longevity in rigorous operational conditions. Automation options include PLC controls with potential for remote monitoring, ensuring precise operation and management. For added convenience, this system also supports customization and engineering support tailored to specific production needs, ensuring a perfect fit within existing production lines.

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Produces Water for Injection Purity

The Vapour Compression Distiller from Hydropure Systems Pvt Ltd addresses the crucial requirement of producing Water for Injection (WFI) in pharmaceutical and biotech industries. This distillation unit features a vapour compression process, which effectively compresses vapor to efficiently produce high-purity water, while minimizing operational costs. By accepting softened, chlorine-free water with conductivity less than 150 µs/cm, it ensures high-quality output without requiring pre-conditioned Purified Water (PW) as a feed. Its compact design accommodates a range of capacities from 250 to 15,000 lph, and is available with Aluminum Alloy or SS 316 L compressors, ensuring corrosion resistance. With continuous, high-capacity operations, it seamlessly fits into your production line for injecting drugs, intravenous solutions, and other liquid formulations. The equipment complies with cGMP guidelines, enhancing industry standards for cleanliness and quality, and offers reduced maintenance due to its innovative design, making it an indispensable component for pharmaceutical manufacturers.

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Generates Sterile, Pyrogen-Free Steam

Fabtech’s Pure Steam Generator is designed to meet the stringent needs of pharmaceutical and biotech industries, offering reliable and sterile steam generation for critical applications. It efficiently produces pyrogen-free steam, essential for sterilizing equipment and components such as tanks, vessels, and cleanroom uniforms. The generator operates on a principle of using purified water as input, with compliance to USFDA, WHO, and cGMP guidelines. It features an energy-saving design with customizable configurations and can be integrated seamlessly into automated production lines through its automatic and semi-automatic variants, which support 21 CFR Part 11 with SCADA for control. The system’s high-quality construction includes electropolished components, ASME BPE-compliant piping, and zero dead leg valve designs to ensure optimal performance and hygiene. Maintenance is streamlined with standard skids and a complete documentation suite for ease of validation. For those seeking tailored solutions, Fabtech offers engineering support for bespoke configurations, ensuring precise alignment with production requirements.

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Produces High-Purity Water for Injection

The Finn-Aqua TC Series from Steris is a multi-effect water distiller designed specifically for pharmaceutical and biopharmaceutical applications. It utilizes a three-stage separation process to ensure the production of high-quality water for injection (WFI) that surpasses industry standards in the USA and EU. The TC series addresses common challenges in achieving ultra-pure water by implementing continuous non-condensable gas removal technology, meeting HTM 2010 and EN285 requirements. Operated via a Siemens S7 series control system, this distiller offers user-friendly automation for seamless integration into your production line. The equipment is particularly suited for manufacturing sterile injectables, biologic drugs, vaccines, and other high-purity liquid products. With robust construction for long-lasting performance, the distiller is compliant with cGMP guidelines, essential for maintaining regulatory standards.

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Produces High-Quality Pure Steam for Sterilization

The Steris Finn-Aqua TC Series Pure Steam Generator, brought to you by AUSTAR, excels in meeting the rigorous demands of the pharmaceutical and biopharmaceutical industries. This generator employs a three-stage separation process to ensure the pure steam consistently meets high-quality standards crucial for sterile injectable drugs and biologic therapeutics. By harnessing multi-effect distillation, it efficiently utilizes heat from steam to produce pure steam while integrating continuous non-condensable gas removal technology. This ensures compliance with HTM 2010 and EN285 standards for dryness, saturation, and gas removal. The system is powered by a user-friendly Siemens S7 series control system that facilitates seamless integration and automation within your production line. Tailored for pharmaceutical manufacturers and biotechnology companies, it offers superior energy efficiency and meets cGMP requirements, ensuring optimal performance in both cleaning and sterilization operations.

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Concentrates and Dries Solvents Efficiently

The ZT Series centrifugal dryers from ZIRBUS technology GmbH offer a tailored solution for efficiently concentrating and drying solvents and liquid products in diverse industrial applications. Engineered with horizontal and vertical loading options, these dryers accommodate varied processing needs in pharmaceutical, chemical, and biotech sectors. Each unit, either the ZT-H6 or ZT-V12, features solvent-resistant materials like 316TI and 316L stainless steel, ensuring longevity and compatibility with substances such as DMSO, acetonitrile, and formic acid. Equipped with an advanced IR heating system and double stock motor, these dryers optimize energy use while maintaining high drying performance. With a robust design compliant with GMP standards, the ZT Series models support HPLC and DNA extraction processes, offering configurable gondola sizes and capacities to fit your specific production requirements. Their -75°C ice condenser function adds versatility to solvent recovery applications, while a visualized process control system ensures precise operational management.

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Executes Efficient Freeze and Radiation Drying

The Freeze Dryer Sublimator EKS-R from ZIRBUS technology GmbH is designed for industries requiring precise and efficient drying of bulk materials such as fruits, herbs, and cannabis. It employs radiation drying through water-flooded shelves, ensuring uniform temperature distribution without direct contact. The EKS-R series offers a capacity range up to 1,200 kg with footprints varying from 1 to 44 m², catering to high-capacity, batch operations. These units achieve rapid drying via an expansive surface area, crucial for processing solid and slurry types. Integration in production lines is seamless with PLC control for enhanced automation. Engineered for energy efficiency, it features an ice condenser holding temperatures at -45 °C, with shelf space reaching up to 110 °C, optimizing freeze-drying cycles. Available in robust materials for industry-specific needs, the Sublimator EKS-R is ideal for compliance-driven environments, ensuring quality and safety in end products.

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Facilitates Precise Freeze Drying and Sublimation

The Sublimator Series from ZIRBUS technology GmbH offers efficient and precise freeze drying solutions, specifically designed for research and development, as well as small-scale production. These systems excel in removing moisture through controlled sublimation, a critical step in preserving pharmaceuticals, biopharmaceutical samples, historical documents, and dehydrated foods. With an ice condenser capacity ranging from 5 kg to 40 kg, these units accommodate various batch sizes. Integrated automation enables seamless incorporation into lab workflows, while the oil-sealed and oil-free vacuum pumps enhance performance, especially in solvent-heavy environments. Built with stainless steel, the units ensure corrosion resistance and compatibility with all standard disinfectants, meeting GMP-FDA standards for cleanroom operations. Additionally, options like CIP/SIP systems and customizable configurations, such as air or water-cooled refrigeration, provide tailored support for diverse industrial needs.

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Preserves and Stabilizes Sensitive Biological Products

The freeze dryers from ZIRBUS Technology GmbH are engineered to precisely address the needs of the pharmaceutical and biotechnology sectors. These freeze dryers employ a robust vacuum system for effective freeze drying that ensures the integrity and extended shelf life of vaccines, diagnostic kits, and lyophilized drugs. With applications spanning pharmaceuticals to archaeology, they support both batch and pilot operations, offering customizable configurations to cater to specific production requirements. Featuring a capacitive vacuum sensor and energy-efficient oil-free vacuum pumps, these systems guarantee optimal performance and reduced operational costs. Compliant with GMP design standards, each unit integrates seamlessly into your production line, supporting CIP and SIP processes for efficient cleaning and sterilization, ensuring minimal downtime. Whether your focus is on small-scale research or large-scale production, ZIRBUS offers tailored solutions supported by comprehensive engineering assistance and documentation.

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Sterilizes, Lyophilizes, and Conditions Various Materials

The LabStar series from ZIRBUS technology GmbH offers round chamber autoclaves designed specifically for laboratory and pharmaceutical sectors. These autoclaves are exceptional for their compactness and power, providing a cost-effective alternative to square chamber models. With chamber volumes ranging from 330 to 825 liters, they support diverse sterilization, lyophilization, and conditioning applications required for sterile culture media, injectable antibiotics, and stabilized enzymes production. Automated for batch processing, each unit features a PLC control system, enabling seamless integration into existing workflows with minimal user intervention. Constructed from high-quality, corrosion-resistant materials, these units ensure longevity and compliance with GMP standards, while their CIP system facilitates easy, contamination-free cleaning. Custom engineering support is available to match specific operational needs, ensuring a tailored solution for optimal performance.

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