Automates Crating and Decrating Bottling Processes

The Leo Robotic Crater and Decrater from OCME is designed to optimize packaging lines by seamlessly automating the crating and decrating processes for various bottle types, including wine, spirits, and personal care products. Its motorized gripping head enables precise handling and quick changeovers for returnable and non-returnable containers, ensuring flexibility and efficiency on high-speed production lines. Capable of operating at up to 8 cycles per minute, Leo integrates easily with existing systems, offering customizable solutions for beverage producers, food manufacturers, and personal care companies. Its robust construction promotes longevity and minimal maintenance, while the optional self-adjusting head further enhances operational ease. The robotic structure allows excellent accessibility and adaptability, making it suitable for diverse industrial applications, all while reducing energy consumption with optimized motor control.

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Handles and Palletizes Diverse Products Efficiently

The KR QUANTEC PA series from KUKA is a cutting-edge family of palletizing robots designed for precision and speed. These five-axis robots excel in high-speed operations, accommodating a range of applications from automotive parts and electronics to food and packaging materials. Their streamlined design includes a hollow wrist shaft, enabling compact installation and protected routing of energy supplies, translating to minimized interference and optimized floor space use.

The robots achieve minimal cycle times, maintaining constant throughput even at full payloads, and can manage stacking tasks reaching heights over 2,500 millimeters. The series supports a wide range of environments, including standard, Arctic conditions without needing a protective suit, and food-grade operations. With load capacities ranging from 120 to 240 kg and a maximum reach of 3195 mm, the KR QUANTEC PA efficiently serves industries from consumer goods to e-commerce logistics. Configurable with options such as the KR C4 or KR C5 controllers, these units are designed for seamless integration into any production line, contributing to enhanced productivity and reduced operational costs.

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Automates High-Speed Picking and Placing

The Weber wePICK, with its range of PickRobot models, is an innovative robotic solution designed to optimize and automate the picking and placing process in food packaging lines. Featuring models such as Single, Double, Triple, Quadruple, and SmartPicker, this equipment integrates seamlessly into your production line, handling up to 230 picks per minute. It addresses the needs of food processing companies specializing in products like cheese, cured meats, and vegan alternatives, by ensuring precise placement of sliced goods into packaging. Its flexible automation capabilities support diverse applications, from deli meats to ready meals, enhancing production efficiency while minimizing manual intervention.

This system operates with an IP69 hygienic design, tailored for stringent food industry standards, and ensures optimal food safety. Its application spans industries, including meat and cheese processing, ready meals, and snack packaging, handling solid products like cheddar slices and artisanal baguettes with ease. The robots are PLC-controlled, offer easy integration with existing automation solutions, and support fully automatic, high-speed operations in tight spaces, thanks to its compact design. With its robust stainless-steel construction, maintenance is streamlined, featuring quick-change grippers for minimal downtime, making it a reliable investment for high-demand production environments.

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Automates Erecting, Filling, and Closing Operations

The Schubert Case Packer, including the Comfort Feeder, offers unmatched flexibility in packaging operations. Utilizing robotic-assisted technology, it excels in erecting, filling, and closing processes for industries like food, beverages, and cosmetics. With its modular design, the system integrates seamlessly into high-speed production lines and supports a range of product types from solid to liquid. The Power Compact model optimizes warehouse space by feeding flat blanks directly from pallets, achieving up to 60 erected packs per minute. Its automation platform allows for continuous operation, quick format changes, and reduces material waste by up to 25%. The Transmodul ensures precise, efficient product transport, and 3D-printed robotic tools minimize wear and tear. Suitable for medium to large-scale manufacturers, this equipment meets industry standards and offers CIP for easy maintenance, ensuring a reliable packaging solution with customizable options to suit specific production needs.

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Automates Packaging and Ensures Quality Control

The pick & place packaging robots from Schubert offer a seamless solution for automating intricate packaging processes across multiple industries, including food, pharmaceuticals, and cosmetics. Utilizing patented counterflow principles and integrated Scara or Delta robots, these systems guarantee high-speed, precise operation. Suitable for diverse products—from chocolate biscuit rolls to pharmaceutical vials—these machines ensure continuous, adaptable packaging, enhancing your production line with reliable quality control through advanced image processing. With scalable configurations and modular components like tray destackers and chain conveyors, Schubert’s solutions support effortless integration and customization. Built for energy efficiency, these robots reduce operational costs while maintaining optimal throughput. Ideal for harsh industrial environments, their robust design ensures durability, while tools such as easily exchangeable grippers enhance flexibility for multiple formats. Schubert’s machines comply with industry standards, ensuring your production meets the highest quality requirements.

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Handles and Packs Diverse Products Efficiently

The F4, T4, and T5 pick and place robots from Schubert are engineered to optimize packaging processes across industries such as food, pharma, and cosmetics. Leveraging the SCARA and Delta configurations, these robots excel in high-speed product handling and precise placement, made possible by their advanced kinematics and interchangeable end-effectors. The F4 model, with its robust four-axis SCARA principle, is designed for extensive product positioning, operating seamlessly at speeds up to 4.7 meters per second. Alternatively, the T4 and T5 models, originating from Delta robot designs, feature unique kinematic capabilities, including a fifth axis in the T5 for intricate tasks, such as vertical placement of delicate items.

These robots cater to a range of end-products like chocolates, pharmaceuticals, and pet food sachets, ensuring gentle handling and superior packaging quality. Their integration into existing production lines is streamlined with modular and flexible design, capable of operating in confined spaces and scalable to meet diverse project needs. This adaptability is further enhanced by Schubert’s digital solutions, including self-printed 3D tools and PARTBOX digital platform for on-demand component production.

Automation is at the core, with these robots being fully PLC-controlled, allowing seamless integration and real-time monitoring. Energy efficiency is achieved through optimized motor controls, while the system’s cleaning protocols ensure minimal downtime. Schubert’s engineering support offers tailor-made solutions, from gripper designs to complete robotic systems, ensuring your specific requirements are met with precision and reliability.

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Picks and Packs with Precision and Speed

The NTL-R from Rychiger is a versatile robotic top loader equipped with four- or six-axis robots, perfect for diverse industries like pharmaceuticals and food production. Its agile design allows streamlined high-speed operations, handling up to 7,200 picks per hour. The NTL-R excels in applications including picking, packing, and palletizing, efficiently managing products ranging from test tubes to chocolate bars. With customizable grippers and integration into existing lines, it offers seamless automation, reducing operational footprint. Choose between Fanuc and Codian robots for tailored motion control, and benefit from intuitive web-based programming ensuring rapid deployment and minimal downtime.

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Packs and Seals Cases Efficiently and Cleanly

The NCP-25 from Rychiger is a compact case packer, ideal for industries such as food, beverage, pharmaceuticals, and cosmetics. Featuring the innovative “Pin & Dome” vacuum-free handling mechanism, it ensures a cleaner and lower-dust packaging process. Its efficient case packing, product grouping, and sealing capabilities operate on a compact footprint of just under 10 square meters, handling up to 1,500 cases per hour. The NCP-25 supports multiple product and case types, with tool-free size switching for seamless integration into existing production lines. Its open design allows for straightforward monitoring and maintenance, while additional units like labelers can be easily added. The system’s modularity and hygiene-focused operation make it a prime choice for regulated environments, satisfying industry standards with ease.

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