Efficiently Separates and Purifies Vegetable Oils

The central axis of oil recovery operations, the GEA self-cleaning centrifugal separator optimizes your production line with precise and efficient oil purification processes. Employing a self-cleaning bowl and the GEA hydrostop system, it facilitates continuous separation from slurries, minimizing downtime and maintenance costs. This equipment excels in producing extra virgin olive oil, refined palm oil, and cold-pressed avocado oil, catering to diverse industries such as food, beverage, and pharmaceuticals. Handling high-throughput demands, it seamlessly integrates into automated systems, ensuring consistent operations with its PLC-controlled mechanism. Its stainless steel construction provides exceptional corrosion resistance, enhancing durability in challenging environments. Ideal for applications requiring continuous and precise oil purification, this separator achieves high yields with minimal energy usage, thanks to its advanced flat-belt drive system and efficient design.

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Washes and Concentrates Starch and Gluten

The Nozzle Separators for Starch Recovery from GEA employ a centrifugal separation process that excels in continuous washing, concentrating, and thickening of starch and gluten. Designed for use in food, beverage, dairy, and chemical industries, this equipment ensures minimal starch quality loss due to closed feed and discharge systems, preventing oxidation. With processing capacities ranging from 40 to 500 m³/h, these separators use innovative drive concepts to reduce energy consumption and internal centripetal pumps eliminate the need for additional liquid-phase pumps. Constructed for CIP-capable applications, maintenance is streamlined by accessible nozzles and an optional direct drive improves capacity and reduces noise. Customization options and engineering support are available for optimization in diverse production environments.

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Separates and Purifies Biopharmaceutical Liquids

The GEA pharma separator aseptic N is a cutting-edge nozzle separator designed for pharmaceutical and biotech applications, offering smooth handling and high separation performance. This equipment addresses the challenge of preserving the integrity of shear-sensitive biopharmaceutical products, such as vaccines and monoclonal antibodies, through its hydrohermetic inlet and optimized bowl design. Accommodating up to 35 vol% solids, the separator ensures efficient processing of liquid formulations, enabling maximum yield with its adaptable flexicon nozzle bowl.

Equipped with an Integrated Direct Drive (IDD) system, the separator delivers high cleanroom class compatibility with reduced wear and maintenance due to fewer moving parts. The automatic SIP/CIP capabilities streamline cleaning, meeting stringent ASME BPE standards for hygiene and compliance. Ideal for continuous, high-speed operations, the GEA pharma separator integrates seamlessly into existing production lines, with its skid offering flexible capacity options to suit different process requirements.

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Separates and Purifies Biopharmaceutical Liquids

The GEA Pharma Separator Pure is engineered specifically for the pharmaceutical and biotech industries, providing a solution for the separation and purification of high-value, shear-sensitive products such as vaccines, monoclonal antibodies, and cell therapies. This centrifugal separator operates with a unique hydrohermetic feed design, which minimizes product stress by gently accelerating the liquid within the filled bowl, ensuring optimal yield and quality. The system offers seamless adjustment capabilities during production, allowing for precision handling of diverse solid and liquid formulations without the need for machine modifications.

Designed to meet the demands of continuous, high-speed operations, the GEA Pharma Separator Pure integrates effortlessly into existing production lines with its optimized plug-and-produce pharma skids. Available in various bowl sizes to accommodate different process capacities, the equipment is also equipped with an Integrated Direct Drive (IDD) system to ensure high cleanroom class standards while reducing mechanical wear.

Manufactured to comply with industry regulations, the separator features automatic Clean-in-Place (CIP) systems, ASME-BPE compliance options, and gap-free welded disk spacers, enhancing both cleanability and validation processes. Its skid design is tailored to provide maximum safety and yield, supporting customization and engineering support to address specific process requirements.

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Centrifuges and Purifies Sensitive Bioproducts

The GEA Pharma Separator Pure is a precision-engineered solution by GEA, designed to elevate biopharmaceutical and pharmaceutical production. This separator utilizes a patented hydrohermetic inlet to gently process shear-sensitive bioproducts, ensuring cell viability in applications like monoclonal antibody production and injectable vaccines. Distinguished by its optimized bowl design, it offers high-capacity separation with configurations available for up to 10 vol% solids, accommodating a full range of capacities with four bowl sizes. The separator integrates seamlessly into your production line with automatic CIP and ASME BPE-compliant features, offering easy validation and reduced contamination risks. Its state-of-the-art IDD Drive enhances cleanroom compatibility, cutting down maintenance with fewer wear parts. This system is suitable for continuous, automated operations and supports the flexibility of the GEA flexChange concept, transitioning static lines into adaptable ones. The solid stainless steel construction ensures durability and resistance to corrosion, compliant with rigorous GMP and FDA standards.

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Separates and Purifies Yeast and Fermentation Products

The HFx Separator Series from GEA offers cutting-edge solutions for baker’s yeast and yeast extract processing. Utilizing viscon® technology, these separators ensure consistent purity by automatically adjusting to feed condition changes, making them ideal for food, beverage, and biotechnology applications. With capacities reaching up to 260 m³/h, they support high-speed, continuous operations. GEA’s HFx series integrates seamlessly into production lines with CIP capability, minimizing downtime and contamination risks. Situated on a compact footprint, these separators offer high efficiency without sacrificing performance, and optional direct drive models reduce maintenance needs. Constructed from durable materials, they meet stringent industry standards, including CIP and hygiene compliance, ensuring reliable performance in diverse environments.

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Continuously Separates and Clarifies Chemical and Mineral Solutions

The GEA Nozzle Bowl Separator is a centrifugal separator specifically engineered for chemical and mineral processing, offering unparalleled precision in separation and clarification. This disk-type bowl separator features nozzles at the periphery for continuous discharge, efficiently processing catalysts, phosphoric acid solutions, and mineral concentrates. Designed for high-speed, continuous operations, it integrates seamlessly into existing production lines. With adjustable nozzle diameters and throughput capacity, it provides versatile concentration options. The separator is constructed from high-grade materials like super austenite and Inconel 625, ensuring optimal corrosion resistance and longevity. Automated through advanced PLC systems, it allows for remote monitoring and process adjustments, boosting productivity while reducing energy consumption. Ideal for chemical producers and mineral processing companies, it supports operational efficiency and high product purity.

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Separates and Concentrates Dairy Products Efficiently

The Nozzle Separator KDB/KDE from GEA is an advanced centrifugal separator designed specifically for the dairy industry, excelling in separating and concentrating products like strained yoghurt, fresh cheese, and quark. Leveraging a high-speed rotating bowl, it utilizes centrifugal force to enhance product purity and consistency while minimizing losses. These separators support continuous operation and can adapt dynamically to different input feeds, ensuring a steady output flow with precise control over total solids content.

Ideal for applications such as Greek yoghurt and Icelandic skyr production, the machine improves yield and texture quality without the need for stabilizers. Its PLC-controlled automation integrates seamlessly into existing production lines, offering easy operation and real-time monitoring. The machine’s design supports cleaning-in-place (CIP), significantly reducing downtime for maintenance and ensuring hygiene standards are met.

Driven by a frequency-controlled 3-phase AC motor, the system is highly energy-efficient, reducing operational costs. Available in durable stainless steel, it guarantees long-term reliability in demanding environments. Its robust construction complies with global food safety standards, making it a reliable choice for dairy producers seeking sustainability and efficiency in their production processes. Furthermore, GEA offers customization and engineering support to tailor the equipment to specific production requirements.

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Dehydrates and Separates Heavy Crude Oil

The ODB 260 Nozzle Separator from GEA Group is a cornerstone solution for the oil and gas industry, designed to efficiently dehydrate and separate heavy crude oil and bitumen. Utilizing a modular design and a single ODB 260 nozzle centrifuge, it ensures continuous, automatic operation with high-speed performance. Engineered for land-based and offshore applications, its compact skid-mounted system integrates seamlessly into existing production lines, minimizing space requirements and facilitating easy maintenance. Rated at a capacity of up to 250 m³/h, it optimizes the processing of crude oil derivatives, diesel fuel, and petrochemicals, significantly enhancing throughput. The system’s automatic PLC controls and Ex-zone compatibility ensure safety and reliability, while its carbon steel construction with stainless options offers corrosion resistance suitable for harsh operational environments. Pre-assembled and factory-tested, the ODB 260 reduces on-site commissioning time, aligning with industry standards for oil field operations.

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Recovers Oil and Reduces Waste Water

The nozzle separator from GEA stands out as a robust, efficient solution for palm and vegetable oil producers seeking to enhance oil recovery from sterilizer condensate while minimizing waste water production. Designed for continuous, high-speed operation, this equipment capitalizes on GEA’s expertise in centrifugal separation. It utilizes a specialized design to recover oil typically lost in the sterilization process, recycling it back into the main production line, thereby reducing overall oil losses. With a compact form and low space requirement, it integrates seamlessly into existing production setups, offering automated operation with minimal manpower. Capable of high throughput rates, the nozzle separator is engineered to handle large volumes efficiently. Additionally, its durable construction ensures long-lasting performance in demanding industrial environments. Available with various material options, it offers excellent resistance to corrosion, making it ideal for handling diverse oil types. The solution supports enhanced efficiency with lower investment costs compared to traditional decanters and includes customizable features to fit specific operational needs.

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