Weighs and Batches IQF Food Products

The Multihead Weigher IQF Products from Marel offers precision weighing and batching for solid frozen commodities across poultry, meat, fish, and prepared foods industries. Designed to operate at high speed, it effectively automates batch production, capable of handling multiple simultaneous jobs through optional Multi-job software. This system is ideal for creating retail and export packs, with weight precision facilitated by unique load cell technology. Its minimalist, hygienic design ensures quick cleaning, while the user-friendly interface integrates with existing factory systems through Marel’s Innova software. This integration provides real-time monitoring and control, enhancing operational efficiency and traceability. The equipment comes in corrosion-resistant materials, maintaining durability even in intensive processing environments, ultimately supporting food processors in achieving optimal throughput and minimized product giveaway.

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Precisely Weighs and Counts Small Solid Products

The WA 16-10 SLIM Multihead Weigher from IMA Group is engineered to enhance efficiency in the confectionery, bakery, and snack industries. This compact, high-speed weigher is tailored for precise weighing and counting of small solid and granule products, offering a range of applications from hard candies to potato chips. Utilizing vibratory or rotary distribution with loadcell-controlled infeed, it maximizes accuracy with C3 accuracy class loadcells. The machine supports up to 160 weighments per minute, facilitated by 16 weigh heads and adaptable bucket volumes for diverse production needs. Integration into existing lines is seamless with its industrial PC and remote control capabilities via a 12” color touch screen and optional augmented reality features. Built with stainless steel AISI 304, it withstands rigorous sanitary environments and offers easy, wash-down cleaning with quick-release components, ensuring swift maintenance and minimizing downtime.

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Weighs and Counts Diverse Food Products

The WA 14-25 from IMA Group is a precision multihead combination weigher that revolutionizes portion control for confectionery, bakery, and snack products. Utilizing high-speed stepper motors and advanced vibratory or rotary distribution systems, it accurately weighs and counts products from chocolate candies to frozen chicken nuggets. With a processing capacity of up to 25 grams per single dump, it operates continuously for high throughput. The WA 14-25 is constructed from hygienic AISI 304 stainless steel with optional special coatings, ensuring durability and cleanliness. Its user-friendly interface supports efficient operation and integration into processing and final conditioning lines. Additionally, its quick-release components facilitate easy maintenance and wash-down cleaning, supporting compliance with stringent food safety standards.

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Performs High-Speed, Accurate Weight Inspection

The Ishida DACS-G/GN Series Checkweigher offers precise weight inspection capabilities for various sectors, including food, pharmaceuticals, and industrial production. Utilizing proprietary digital load cell technology, it ensures unbeatable accuracy at high speeds for packaged goods. Ideal for applications ranging from frozen meals and snack bars to industrial adhesives, this checkweigher supports numerous end-products with flexible capacity: measuring weights from 600.0 to 6000.0 grams with precision. The system is IP69K-rated, HACCP, and GMP compliant, which assures its robustness and suitability for food and pharmaceutical settings. Easily integrated into existing production lines, it supports continuous, high-speed operations with PLC-controlled automation and remote monitoring. Moreover, the machine is designed with seamless cleaning and low maintenance in mind, making it a reliable and efficient choice for maintaining the integrity and quality of your products.

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Detects and Eliminates Metal Contaminants

The CEIA THS/PH21 Series from Heat and Control is a specialized pharmaceutical metal detector designed to ensure the highest product safety by detecting and removing even the smallest metal contaminants. This system employs a robust detection process that automatically integrates with your current production line, significantly reducing the risk of foreign materials in your tablets, capsules, syrups, and other pharmaceutical forms. With configurations available for both conveyor and pipeline inspections, it accommodates various product forms, including liquids, powders, and granules. Operating with advanced features like Auto-learn and self-calibration, it minimizes operator intervention, thereby increasing efficiency and maintaining continuous operation.

Engineered to meet strict industry standards, it is constructed to be dust-tight and supports wash-in-place cleaning, making it highly suitable for environments requiring stringent hygiene maintenance. The THS/PH21 Series is renowned for its durability and reliability, ensuring compliant operations within the food, cannabis, biotech, and pharmaceutical industries. Recognized for its flexibility, it allows customization for specific processing demands, with options for both solid and liquid product types. The series complies with relevant GMP and FDA standards, underscoring its suitability for demanding pharmaceutical processes.

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Fills and Packages Dry Free-Flowing Products

The Rotary Can Filler from Heat and Control is engineered for seamless high-speed packaging operations in the food processing and nut packaging industries. This continuous motion system uses precision indexing to accurately fill dry free-flowing products, such as roasted almonds and mixed nuts, into various containers. Capable of processing up to 90 containers per minute, the equipment integrates smoothly with existing conveyor systems, ensuring minimal downtime and high production efficiency. Designed for durability, it offers IP65 washdown protection, making it suitable for rigorous cleaning protocols. Optional stainless steel construction enhances corrosion resistance, catering to specific material requirements. Its straightforward design allows easy adjustments for different container sizes, and the system is equipped with a user-friendly PLC interface for full process control and remote monitoring. A valuable addition to any packaging line, the Rotary Can Filler promises reliable, precise performance with customizable support from Heat and Control’s engineering team.

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Detects Foreign Bodies and Analyzes Quality

The Ishida IX-EN Series X-ray Inspection System is engineered to elevate quality control across various industries, from food to pharmaceuticals. Designed for entry-level applications, this system employs a genetic algorithm for reliable detection of foreign bodies, such as metal, glass, and bone, while analyzing product integrity. It is ideal for processing sliced cheese, gummy candies, and diverse solid snacks. The IX-EN Series operates with a lower voltage X-ray tube, prioritizing energy efficiency without compromising accuracy, thus ensuring an exceptional return on investment. Integration into existing production lines is seamless with PLC control, enabling remote monitoring and easy maintenance. The system’s compact design and availability in corrosion-resistant materials ensure longevity and compliance with industry standards. Its automated functions support continuous operation, making it a vital tool for manufacturers looking to uphold stringent quality standards while optimizing production efficiency.

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Weighs and Segregates Fresh and Frozen Products

The Ishida Semi-Automatic Weigher, a prominent solution from Heat and Control, excels in handling fresh and frozen food products with precision. Utilizing a manual infeed system, it efficiently separates tangled or clumped items, ensuring accurate weighing and improved product flow. This weigher is especially suited for processing applications such as mixed salads, pre-cut fruits, and ready meals, boasting a diverse application range from vacuum-sealed chicken breasts to diced onion packets.

Engineered to minimize labor costs and waste, this solution enhances your production line’s efficiency. The machine offers substantial processing capacity, handling varied product types including solids and granules, which is ideal for food processors, fresh produce suppliers, and ready meal manufacturers. With its semi-automatic operation, this weigher integrates into existing production lines seamlessly, featuring corrosion-resistant stainless steel that meets hygiene regulations for quick and easy cleaning.

Equipped with options for customization, the Ishida Semi-Automatic Weigher provides engineering support for specific production requirements, making it adaptable to different operational needs. It’s designed to improve working conditions by increasing production capacity and pack accuracy, becoming an indispensable asset in any food processing facility.

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Deposits Product with Precision and Flexibility

The Product Transfer Shuttle, a specialized solution in Heat and Control’s lineup, is engineered to enhance your packaging operations by precisely depositing dry, fresh, and frozen food products, as well as meat, poultry, and seafood, from multihead weighers to multiple filling positions. This shuttle utilizes customizable servo motor, stepper motor, or pneumatic drive options to align with your specific production needs, supporting automated and intermittent motion processes. Integrating seamlessly into existing lines, this equipment is ideal for producing cereal flakes, granola bars, frozen vegetables, fresh salad mixes, poultry nuggets, fish fillets, meat patties, and more. Designed to meet stringent USDA and AMI sanitary requirements, it offers the flexibility of floor mounting, overhead structure installation, or as a portable unit on casters. With options for varied pocket sizes and configurations, the Product Transfer Shuttle delivers efficient, precise, and adaptable product handling, essential for optimizing high-volume production lines across diverse food processing industries.

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Applies Consistent Seasoning and Coating

The FastBack Revolution Seasoning System from Heat and Control is engineered to solve the challenge of attaining consistent seasoning across a wide array of snack food products. Combining advanced features like the AccuFlavor™ Tumble Drum and Modular Dust Collection System, this system ensures precise seasoning and coating while minimizing waste. It seamlessly integrates into continuous production lines, handling applications for products such as potato crisps, cheese puffs, and tortilla chips. Designed for high-capacity throughput, it supports automation with rapid changeovers, increasing production uptime. Available in corrosion-resistant materials, it meets rigorous industry standards and requires minimal maintenance, featuring easy-to-clean components to maintain hygiene standards. Custom engineering support is available to tune the system to your specific product and production requirements.

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