Removes Metal Contaminants in Powder Processing

The MAG-RAM™ Self-Cleaning Grate Magnet from Powder Process-Solutions integrates seamlessly into your production process to efficiently remove metal contaminants from dairy, food, and pharmaceutical powders. Its self-cleaning mechanism ensures continuous operation with minimal downtime, utilizing a high-strength, 11,000+ gauss rare earth magnet to enhance product purity. Ideal for applications ranging from milk powder to nutraceutical formulations, this equipment meets rigorous hygiene standards with its sanitary, dust-tight design. Programmable control features facilitate easy integration into existing lines and allow for automated operations, reducing manual intervention. Constructed from durable stainless steel, it offers excellent corrosion resistance and meets industry compliance, making it an essential component for companies focusing on quality and safety assurance.

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Snap-Connects and Seals Flexibly

The BFM® Flexible Connector System from Powder-Solutions, Inc. revolutionizes the way you handle and connect bulk powder processes. Designed to snap-connect and seal without tools, it offers a cleaner, leak-free environment ideal for industries such as dairy, food, infant nutrition, and pharmaceuticals. The snap-in sleeves, combined with precision-engineered spigots, allow for simple integration into existing production lines, ensuring seamless transitions between processing stages. This system significantly minimizes product build-up, enhancing hygiene and reducing downtime during cleanings and changeovers.

BFM® fittings provide a 100% sealed connection, utilizing patented snap bands for a secure fit that tightens under pressure. With options in both breathable and non-breathable materials, it accommodates a variety of processing requirements and material consistencies, from powdered milk and cheese to pharmaceutical capsules and plastic resins. While throughput capacity varies depending on your specific system setup, BFM® fittings support continuous and high-speed operations, ideal for dynamic manufacturing environments.

Integration with existing systems is straightforward, as standardized sizes reduce the need for extensive inventory. The absence of tools in installation simplifies maintenance, while the durable materials ensure longevity and resilience against wear and corrosion, particularly in intense processing conditions. Additionally, the fittings align with industry best practices for cleaning and safety, supporting hygienic manufacturing objectives and regulatory compliance. Whether you need to customize dimensions or material types, engineering support is on hand to tailor the solution to your specific processing line requirements.

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Ensures Dust-Tight Sealing and Hygienic Containment

BFM® Fittings offer a revolutionary approach to flexible connections within powder processing environments. Designed to eliminate the inefficiencies associated with traditional hose clamp systems, BFM® Fittings employ a snap-in design, featuring two welded collars and a flexible sleeve with integral snap bands for a tool-free, hygienic installation. This system ensures a 100% sealed environment, mitigating leaks and product buildup, which enhances hygiene and reduces maintenance downtime.

Commonly utilized in the dairy, food, and pharmaceutical industries, BFM® Fittings facilitate processes that include milk and cheese powder handling, infant formula production, and the processing of pharmaceutical powders and nutritional supplements. Their versatility accommodates both non-breathable and breathable sleeve materials, adaptable to specific process conditions.

Capable of integrating seamlessly with existing industrial systems, BFM® Fittings are ideal for operations prioritizing efficient containment and optimized cleanliness. They provide durable connections that withstand operational pressures, improving both safety standards and overall process efficiency. Additionally, BFM® Fittings adhere to industry regulations, ensuring compliance with GMP standards for sensitive applications.

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Integrates Weighing, Dosing, and Mixing Operations

The state-of-the-art Weighing and Dosing System from IFA Technology provides tailored solutions for precise control over solid and liquid materials. This system excels in the integration of gravimetric and volumetric dosing paired with advanced mixing capabilities, ensuring versatility across industries such as automotive, construction materials, and pharmaceuticals. It supports a wide range of applications, including creating car dashboards, concrete mixtures, and face creams.

Featuring a PLC-controlled interface for seamless process automation, it allows remote monitoring and adjustments, significantly reducing human error and enhancing production accuracy. Capable of handling substances across various states—solid, liquid, and powder—the system is built with durable material options like stainless steel to withstand corrosion and ensure longevity.

With a focus on sustainability, it is designed to optimize energy consumption, leveraging variable-speed motors that cut energy use by 15%. Its robust construction complies with industry standards, ensuring compliance with relevant certifications. Additionally, the system is equipped with easy-to-use CIP systems, facilitating quick, efficient cleaning that minimizes downtime. Tailored to customer requirements, it offers configurable options for throughput and dosing precision, supported by IFA Technology’s dedicated engineering team.

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Synthesizes Polymers and Purifies Process Water

IFA Technology offers a suite of customized Resin Synthesis and Process Water Treatment Systems designed for efficient and precise chemical control. These systems employ intelligent process control to manage polymer synthesis, integrating heating, cooling, and automated pH and viscosity adjustments. Applicable across diverse industries, they facilitate the production of resins, adhesives, varnishes, and more, while ensuring compliance with environmental standards. The systems handle complex processes like raw material dosing and multi-stage waste water filtration through automatic setups that minimize human intervention. Engineered for integration into existing operations, they support batch or continuous processing, featuring robust materials to withstand various chemical environments. With options for detailed engineering and assembly support, IFA Technology ensures optimal system performance tailored to your production needs.

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Stores and Manages Bulk Materials and Liquids

IFA Technology designs tailored tank and silo storage systems engineered for precise handling of bulk materials and liquids within industries like automotive, pharmaceuticals, and construction. These systems cater to specific production needs with coatings like HALAR to prevent corrosion, while integrating heating or cooling features to maintain optimal conditions. They support manual to fully automated operations, incorporating PLC programming for seamless integration and control. Whether storing resins, chemical reagents, or polymer granules, these systems comply with the German Water Resources Act (WHG) and ATEX directives, ensuring safety and regulatory adherence. With options for various materials, including stainless steel and GRP, they are engineered to meet diverse industry requirements. Customization and engineering support are available to further refine storage solutions for maximum efficiency and reliability.

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Forms Uniform Cylindrical Granules through Extrusion

The Gear Pelletizer AGF, offered by Hosokawa Alpine, employs a unique low-pressure extrusion process to create uniform cylindrical granules. Specially designed with counter-rotating toothed rollers, it excels in producing precise granules from materials such as titanium dioxide, industrial wax, and lithium-ion battery components. With an operational capacity ranging from 40 to 3,000 kg/h, the AGF series supports continuous, dust-tight, and gas-tight production, ideal for environments with stringent adherence to inert gas or solvent use. The machine’s integration capabilities include seamless incorporation into existing production lines for sectors like chemicals, food, and recycling. Built with corrosion-resistant materials, it is compatible with a range of industrial applications and complies with industry standards. Easy maintenance is ensured with integrated features enabling efficient cleaning and component accessibility. Additionally, customization options are available to meet specific production needs, supported by Hosokawa Alpine’s expert engineering assistance.

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Micronises and Classifies Fine Powders Efficiently

The AS 200 II Baseline Spiral Jet Mill from Hosokawa Alpine is a compact machine designed for ultrafine micronisation. It stands out with its robust performance tailored to pharmaceutical, chemical, food, mineral, and metal processing applications. Using high-pressure gas, this spiral jet mill ensures precise particle size reduction, essential for applications like progesterone and omeprazole production, cosmetic powders, and more. It accommodates throughput rates from 5 to 40 kg/h while maintaining product fineness levels within 1 to 40 µm, making it suitable for continuous and scalable batch processing.

Engineered with cGMP compliance, the AS 200 II Baseline ensures high cleanability, featuring a design that minimizes the number of parts, thus simplifying maintenance and cleaning. Its pneumatically controlled vibratory feed plate and sophisticated filter system enhance operational flexibility and reduce noise emissions. Additionally, a range of material dosing options, such as fluidizing injector lances and optional dosing screws, support accurate feeding for diverse product characteristics.

This model operates efficiently with universal voltage capabilities and complies with European safety standards. It offers versatile integration into production lines, thanks to its compact design and plug-and-play functionality. For industries requiring high standards of cleanliness and precision, especially those adhering to international pharmaceutical standards, the AS 200 II Baseline is an optimal choice. Customization options further enhance its adaptability, supported by Hosokawa Alpine’s engineering expertise.

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Processes and Classifies Ultra-Fine Powders

The TDG High-Performance Jet Mill from Hosokawa Alpine excels in ultra-fine powder processing, providing a technological edge in industries such as chemicals, pharmaceuticals, and food production. Utilizing a fluidised bed opposed jet milling system, it achieves high fineness and throughput by employing a new double flooded classifying wheel based on Vorced Fortex Technology. This equipment is particularly effective for applications ranging from mineral powders to metal and polymer additive manufacturing.

The TDG jet mill operates using high-speed compressed gas, accelerated via Laval nozzles for optimal particle micronization. It supports continuous operation with a dynamic deflector-wheel classifier ensuring precise classification of particles as small as micron levels. The equipment is capable of processing applications like talc, barium sulfate, and various advanced materials, producing end-products such as metal 3D printing powders and API inhaler formulations.

This model supports a processing capacity with throughput augmentation at consistent fineness. Featuring high-speed and large-classifying wheel capability, it reduces energy consumption by integrating high product loading in nozzle jets. Available in materials like mild steel, stainless steel, or wear-resistant ceramic (Al2O3), it caters to diverse operational needs, supporting compliance with industry standards.

Additionally, the TDG offers ease in maintenance with intuitive control mechanisms, ensuring reliable high-capacity operation while reducing operational costs. Customization support includes rotor speeds and material build adjustments, ensuring integration into specialized production lines for enhanced process optimization.

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Processes Ultrasonic Particle Size Reduction

The TFG Fluidized Bed Opposed Jet Mill from Hosokawa Alpine is engineered for precise milling in the toner, powder coating, and pigment industries. Utilizing a unique high-velocity gas flow mechanism, it achieves exceptional fineness by leveraging interparticle collisions. Ideal for processing a range of applications—including lithium-ion battery cathode materials, protein-enriched flours, and pharmaceutical powders—this mill ensures consistent particle size distribution. Capable of handling continuous operations at high speeds, the TFG integrates seamlessly with existing production lines through PLC automation and dynamic air classifying systems. It boasts Megajet nozzles for energy-efficient grinding, reducing gas consumption while maximizing particle impact rates. Available in stainless steel with a polished finish, the system meets stringent industry standards and offers easy access for cleaning and maintenance. Customizable with various classifying wheel options, the TFG is supported by Hosokawa’s expert engineering team for tailored solutions and integration.

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