Mills and Deagglomerates Particles Efficiently

The Quadro Comil from Quadro Engineering is a versatile conical screen mill designed for efficient particle size reduction and deagglomeration across various industries. Utilizing a high-speed rotary impeller and interchangeable screens, it allows you to achieve precise particle size distribution and bulk density control. Ideal for applications in pharmaceuticals, food, cannabis, and cosmetics, the Comil processes end-products like tablets and herbal supplements with ease. Supporting both pilot and production-scale operations, it features PLC-controlled automation for seamless integration into your production line, optimizing throughput while maintaining energy efficiency. The equipment is constructed with stainless steel, ensuring durability and compliance with GMP standards. It also offers easy cleaning and maintenance with options for CIP systems, and Quadro Engineering provides robust customization and engineering support to match your specific requirements.

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Processes and Screens Powders for Consistent Particle Sizes

The SDx™ Series from Quadro and Fitzpatrick offers a versatile production-scale milling and screening solution tailored for diverse industries including pharmaceuticals, nutraceuticals, food, chemicals, and cannabis. This innovative platform integrates seamlessly into your production line with its interchangeable heads, enabling conical milling, hammer milling, and delumping from a single base. The SDx™ Series excels in producing tight particle size distributions critical for active pharmaceutical ingredients, oral solid dosage forms, protein powders, and more.

With SMARTdetect™ technology, the system automatically recognizes the installed head and adjusts settings, ensuring optimal performance and reducing setup time. The SDx platform supports high throughput, capable of processing up to 20,000 kg/hr, making it ideal for large-scale operations. Energy efficiency is enhanced through the use of a greaseless sanitary gearbox, lowering operating temperatures and contamination risks while ensuring consistent operation.

Available in stainless steel and other corrosion-resistant materials, the equipment meets ATEX and GMP compliance standards, affirming its suitability for demanding environments. Easy-to-clean designs with modular construction facilitate maintenance, while customization options like variable screens and impellers align with specific production needs. Comprehensive engineering support ensures the equipment is tailored to your specific process requirements.

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Grinds and Conches Cocoa Nibs into Fine Chocolate

The Prefanibs 30 from Prefamac Chocolate Machines is a robust stone conching and grinding machine that transforms roasted cocoa nibs into exquisite chocolate, spreads, and ganache. With its durable granite stones, it efficiently reduces particle size to a uniform 22 microns via a stone conching process, ensuring a smooth texture in final products like dark and milk chocolate bars.

This machine is uniquely engineered for small to medium-scale chocolate manufacturers, offering versatility in production to include hazelnut and almond chocolate spreads, praline sweets, and truffle chocolates. Operating in batch mode, Prefanibs 30 integrates seamlessly into existing processing lines, allowing manual control over conching times to achieve specific flavor profiles.

The 30 to 35 kg tank is made entirely of slightly pearled stainless steel, ensuring easy cleaning, corrosion resistance, and compliance with strict sanitary standards. Equipped with automatic pressure control on the grinding wheels, it ensures fine chocolate production with minimal energy consumption, facilitated by a single-phase 220-240V 50Hz or 110V 60Hz power supply.

Prefanibs 30 prioritizes both safety and noise reduction, operating quietly without compromising grinding power, making it ideal for small artisan workshops or larger commercial operations looking for scalable chocolate processing solutions. Optional features include an outlet tray on a wheeled frame and a special tilting system to facilitate operation and product discharge.

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Mixes, Granulates, and Coats Small-Scale Batches

The Lödige Laboratory Ploughshare Mixer, available in models L5, L10, L20, and L50, is designed to fulfill precise research and development tasks across a spectrum of industries, including pharmaceuticals, food, and cosmetics. This mixer operates on a mechanically generated fluid bed principle, utilizing specialized ploughshare shovels that ensure intensive mixing dynamics, perfectly adapting to bulk solids and pumpable products. Key capabilities include efficient granulation and uniform coating processes, facilitated by adjustable mixing speeds and the inclusion of ancillary choppers for enhanced particle dispersion.

Applications span from developing drywall compounds and epoxy resins to crafting organic mascara and lactose-free protein shakes. Its capacity varies with model size, accommodating batch operations that allow for rapid prototyping and testing. The mixer is engineered for seamless integration, utilizing PLC-based controls and offering customization in drum sizes and mixing elements, which cater to diverse formulation needs. Constructed with stainless steel and compliant with GAMP5, it also incorporates options for heating and dust-free feeding to optimize processing conditions. Cleaning is simplified with easy access to components, ensuring compliance with sanitary standards and minimal downtime.

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Dries and Granulates Multi-phase Products

The DRUVATHERM® Granulation Dryer from Lödige Maschinenbau is engineered for continuous drying and granulation of multi-phase products, offering a seamless operation ideal for complex production environments. By combining convection and contact drying within a fluidized bed, this equipment excels in handling materials with difficult flow characteristics, such as xanthan gum, battery cathode materials, and titanium powder. With its robust capacity for the chemical, food, and pharmaceuticals industries, it ensures reliable drying while maintaining product integrity. The machine’s design supports PLC integration for automation and precise control, optimizing energy usage through thermal energy application via heated jacket surfaces. Available in various material options to meet specific corrosion resistance requirements, the DRUVATHERM® complies with industry standards, ensuring safety and reliability. Easy to maintain, it features an optional CIP system that streamlines cleaning processes, enhancing productivity and reducing downtime.

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Processes and Dries Pharmaceutical Powders and Granules

The ROTO CUBE from IMA Group is a versatile single-pot processor for pharmaceutical and biotech industries, designed for efficient granulation, vacuum drying, and milling within one sealed unit. This processor excels in handling HAPI with its high containment capabilities, minimizing contamination and ensuring safety. It operates with a tilting bowl to enhance heat exchange, reducing drying times and preventing product sticking. The GA.ST. system introduces inert gas during vacuum drying, optimizing the drying process. With bowl capacities ranging from 12 to over 1,500 liters, the ROTO CUBE accommodates various batch sizes, making it suitable for both laboratory-scale R&D and full-scale production. Its in-line dry milling feature ensures granules are ready for further processing into tablets or capsules, adapting seamlessly into existing production lines. Constructed with stainless steel and meeting GMP standards, it supports clean-in-place (CIP) systems for efficient maintenance, and offers customization in sizes and configurations to meet specific production needs.

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Granulates and Mixes Pharmaceutical Powders and Granules

The ROTO MIX from IMA Group is a high shear mixer granulator specially designed for the pharmaceutical industry, facilitating superior mixing, granulation, and agglomeration of powders. Inspired by proven Roto technology, it excels in achieving uniform granule size and cohesion, crucial for tablet and capsule production. Its unique impeller design minimizes product sticking, maximizing yield and maintaining a dust-free environment for safe solvent use. The versatile ROTO MIX is perfect for producing paracetamol granules, ibuprofen tablets, and vitamin supplements, supporting both batch and high-speed continuous operations. With bowl capacities ranging from 60 to 2,500 liters, it integrates smoothly into your production line, offering options for through-the-wall installation to optimize space. Its energy-efficient operation and Wash-In-Place system enhance cleanliness and reduce downtime, while compliance with GMP standards ensures it meets rigorous industry regulations. Plus, customization in impeller power and chopper speed allows adjustment to specific production needs.

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Compacts and Granulates Powdery Materials

Hosokawa Alpine’s Industrial Compactors and Granulators offer precise powder processing for chemical, pharmaceutical, and mineral industries. This equipment efficiently compacts and granulates diverse materials including powders and granules through high-pressure roller grinding and pelletizing. Designed for continuous, high-speed operations, it seamlessly integrates into your production line with PLC-controlled automation for streamlined processes.

Ideal for creating products like catalyst pellets, fertilizer granules, and extended-release tablets, it enhances flow properties and minimizes dust through its multi-stage compaction process. Available in corrosion-resistant materials like stainless steel, it adheres to GMP and FDA standards, ensuring compliance for pharmaceutical applications.

The system supports up to 50 tons per hour, optimizing energy use by 20% with variable-speed motor technology. Its construction allows for effortless cleaning, featuring a CIP system to maintain hygiene standards without cross-contamination. Comprehensive engineering support and customization options are available, including varying rotor speeds and chamber sizes to match specific processing needs.

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Processes and Classifies Diverse Material Types Efficiently

The Alpine Multiprocessing System from Hosokawa Alpine is an innovative solution designed to handle a wide range of material processing tasks with unmatched versatility and efficiency. What sets this system apart is its ability to integrate multiple mill types into one mobile and compact unit, allowing seamless transitions between grinding and classifying processes. This system is ideal for applications in the chemical, food, pharmaceutical, and recycling industries, producing end-products like titanium dioxide pigment, lithium-ion battery components, and lactose powders.

The operational principle relies on a modular design with interchangeable mill types, enabling R&D and pilot-scale operations to execute various processes such as grinding, milling, and compacting with ease. With the capability to support both small R&D labs and large-scale production facilities, this system ensures scalability and flexibility in production.

Automation is facilitated through a PLC-controlled interface, allowing precise control and integration into existing production lines. Built for efficiency, the system features energy-optimized motor controls that reduce power consumption, and it is constructed from high-quality materials that ensure durability and resistance to corrosion.

Compliant with GMP standards, the system provides easy cleaning and maintenance solutions, minimizing downtime with quick changeovers and clean-in-place options. Customizable features and engineering support offer tailored solutions to meet specific production needs, making the Alpine Multiprocessing System a versatile powerhouse in material processing.

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Pelletizes with Precision and Consistency

The Gear Pelletizer AGF GCS & AGF GMS from Hosokawa Alpine is an efficient pelletizing solution designed for various industries, including chemicals, food processing, and recycling. Utilizing counter-rotating hollow-toothed rollers, it ensures uniform extrusion and consistent pellet size, enhancing material flow and handling. Ideal for producing granulates across diverse applications such as lithium-ion batteries, spices, and recycling processes. This equipment excels in continuous and manual operations, offering flexible integration into existing production lines. With robust construction, it can process powders and granules efficiently and reliably. Available with engineering support for tailored customization, it ensures seamless integration and optimal performance.

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