Separates and Clarifies Juices through Continuous Flotation

The Flottaflux Continuous Flotation Unit from TMCI Padovan specializes in the efficient separation of solids from grape must and fruit juices using a “dispersed gas activated flotation” process. This state-of-the-art system accelerates the clarification process by introducing finely dispersed air or inert gas bubbles, which attach to suspended solids, causing them to rise rapidly for quick removal. Ideal for use in the food, beverage, and wine production industries, the Flottaflux serves winemakers and fruit juice manufacturers by delivering clarified grape, apple, orange, pear, and mixed fruit juices, as well as must for wine production.

With its continuous operation, automation capabilities, and integration ease, the unit ensures minimal downtime, streamlining processing workflows. Its high throughput makes it suitable for various production scales, while its stainless-steel construction offers excellent corrosion resistance, ensuring durability and compliance with food safety standards. The unit is also designed for easy cleaning and maintenance, featuring compatibility with CIP systems to prevent contamination, and can be customized to meet specific production requirements.

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Clarifies Must and Juices through Flotation

The Ecoflot Batch Flotators from Della Toffola streamline the clarification of grape must and various juices using a single-tank flotation process. This equipment effectively breaks down colloidal structures with an adjuvant treatment, followed by saturation with nitrogen or air, driving lees to the surface for easy removal. Ideal for winemakers and beverage producers, it supports the production of white, red, rosé, and sparkling wines, as well as clarified juices such as apple and orange.

Operating at pressures of up to 6 bar, models S1, S2, and S3 deliver 170, 330, and 510 hectoliters per hour, respectively. Its flexible design allows continuous sampling and adjustment of parameters to ensure optimal clarity. The Ecoflot units are constructed with corrosion-resistant materials suitable for food and beverage applications, ensuring durability in industrial environments. Integration into existing processing lines is facilitated with a straightforward pumping-over mechanism, while operating efficiency is enhanced by reducing overall energy consumption. Easy to clean and maintain, these systems offer reliable performance, and Della Toffola provides customization options to meet specific production requirements.

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Clarifies and Processes Wine and Juice

The FLN Mobile Continuous Flotation Units from Della Toffola provide an innovative solution for the efficient clarification of wines and juices. Integrating a saturation unit, automated dosing pumps, and electric control systems on a mobile platform, these units operate continuously, enhancing productivity in medium-to-small wineries. The flotation units remove lees and unwanted solids by saturating grape must with nitrogen or air, resulting in a clarified product ready for fermentation. Applications include a range of end-products such as white, red, rosé, and sparkling wines, alongside various fruit juices. Models offer a processing capacity of 100 to 300 hectoliters per hour. The stainless steel construction ensures durability and resistance to corrosion. Optional laboratory saturators are available for precise adjuvant dosing, further facilitating high-quality production. Easy-to-use and maintain, these units seamlessly integrate into existing pre-processing and purification lines, effectively supporting both batch and continuous operations.

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Clarifies and Separates Wine Must

The C46 Discontinuous Flotation Unit from Cadalpe is engineered for small to medium-sized wineries seeking efficient must clarification. Utilizing a batch processing approach, it combines special additives with compressed gas, either air or nitrogen, to separate suspended solids effectively. Ideal for clarifying fresh enzymated or grape must, this flotation unit maintains the must’s chemical, physical, and organoleptic properties. It integrates seamlessly with various container types and offers adjustable additive dosage and operation times, ensuring tailored processing. Built to stringent standards, the unit boasts fast clarification cycles, complementing beverage production lines in the wine and broader beverage industries.

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Filters and Separates Lees in Beverage Production

The C51 Cross-Flow Lees Filter from Cadalpe is a specialized filtration system designed to efficiently process high-solids content in beverages like wine, grape juice, and apple juice. Utilizing sintered stainless steel filtering modules, the C51 ensures low contact with oxygen, preserving product quality and flavor integrity. Its automatic control system promises consistent filtration without the need for constant operator supervision, reducing labor costs significantly. This system is capable of processing a variety of liquids and slurries, specifically targeting flotation and centrifuge lees.

The C51 integrates seamlessly into existing production lines with continuous and high-speed operations. Its design supports high-temperature washing, prolonging the life and resistance of the filter membranes. Additionally, the unit features ready-to-4.0 teleassistance, enabling remote troubleshooting and support, while the open-source management software allows for custom configurations to fit specific operational needs. Designed with energy efficiency in mind, the filter operates with reduced consumption, providing cost-effectiveness and environmental sustainability for juice manufacturers and wine producers.

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Filters and Sterilizes Beverage Liquids

The C 14 Plate Filter 40×40 from Cadalpe is a versatile piece of equipment designed to ensure the highest clarity and sterility of beverages. Its robust construction allows it to withstand pressures up to 5 bar, effectively filtering and sterilizing liquids by removing microparticles, yeasts, and bacteria. This makes it an invaluable tool for winemakers, breweries, and distilleries focused on producing craft beers, vodkas, gins, and a variety of wines.

The unit features Moplen (PP) or steam-sterilizable Noryl (PPO) filter plates, ensuring even flow distribution and durability. The stainless steel frame, designed for hygienic needs, supports easy integration into processing lines for small to medium-sized operations. With options for manual or semi-automatic operations, it offers a perfect balance between efficiency and control. The hydraulic plate fastening system, available upon request, facilitates quick setup and maintenance, providing vital convenience for dynamic production environments.

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Filters and Clarifies Grape Must and Wine

The C 26 Rotary Vacuum Filter from Cadalpe is designed for winemakers and beverage producers seeking efficient filtration and clarification of grape must and wine. This single cavity filter features a unique design that minimizes unused filter area, reducing air intake and increasing drying surface for higher throughput. The filter uses a hydrodynamic system to maintain a homogeneous pre-cake suspension, along with a reversible positive displacement pump for consistent pulp input. The filtered fluid is extracted using a submersed electric pump, while an impeller regulates pulp deposit on the drum surface. A thermostatic control ensures low water consumption for the vacuum pump’s liquid ring, making the C 26 both energy-efficient and environmentally friendly. Entirely constructed from stainless steel, it is particularly effective in the wine-making sector for filtering grape must and recovering liquid from dregs. Its construction also allows for seamless integration into existing production lines, enhancing process efficiency and product quality.

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