Purifies and Separates Industrial Chemical Mixtures

The EQUILLOY Columns from GMM Pfaudler offer a robust solution for industrial-scale purification and separation needs in sectors like petrochemicals, pharmaceuticals, and oil and gas. These columns excel in distillation, absorption, and extraction processes, designed with a range of alloy materials including stainless steel, Hastelloy, and titanium for superior chemical resistance. Featuring both packed and tray configurations, they handle liquid and gas products with precision, targeting end-products such as polyethylene and methanol. With capabilities of up to 160 MT and dimensions reaching 6 meters in diameter and 45 meters in length, they seamlessly integrate into continuous operations with options for PLC automation and remote monitoring. The EQUILLOY Columns also come equipped with internals for customized operation, and they adhere to industry compliance standards ensuring reliability and performance in harsh production environments.

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Facilitates Separation and Purification Processes

The glass-lined steel columns from GMM Pfaudler are engineered to navigate the challenges of handling corrosive chemicals in the chemical, pharmaceutical, food, and energy industries. These columns are designed to support various separation and purification processes, including distillation, absorption, and evaporation. They stand out for their corrosion-resistant properties, utilizing a glass-lined steel construction that withstands harsh environments while ensuring product purity.

Integrating seamlessly into production lines, they accommodate custom-sized solutions and are optimized for continuous operations. These columns are particularly effective in the production of ultra-clean and ultra-pure chemicals, such as solvent recovery in the pharmaceutical sector and biofuel purification.

Processing capabilities are enhanced with options for jacketed or non-jacketed configurations, tailored nozzle locations, and various support mechanisms such as tantalum clad rings that meet stringent DIN 28007-2:2017-04 standards. The equipment is PLC-controlled, offering remote monitoring to ensure optimal operation and maintenance efficiency.

Available in multiple configurations, the columns can be combined with internals made from ceramic or PTFE from the Edlon product line, enhancing their adaptability to specific process requirements. GMM Pfaudler provides comprehensive engineering support, assisting with pilot testing and scale-up to ensure successful system integration.

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Synthesizes, Distills, and Mixes Large-Scale Chemical Reactions

The QVF Universal-Reactor from De Dietrich Process Systems is your go-to solution for scaling up chemical reactions that exceed lab-scale capabilities. Designed for the pharmaceutical, fine chemicals, and specialty chemicals sectors, it allows for precise control in synthesizing active pharmaceutical ingredients, monoclonal antibodies, specialty polymers, and more. By employing a versatile, inert gas-compatible design, this reactor excels in handling liquid and gas processes under vacuum and EX-rated conditions. It facilitates seamless integration into existing lines with its robust, digitally controlled stirrer and OptiMix® baffle system, offering extraordinary mixing performance without splashing. Featuring a borosilicate glass construction and PTFE components, it ensures optimal chemical resistance and longevity. The reactor is equipped with CIP-nozzles, ensuring easy and reliable cleaning between batches, thus minimizing downtime. Compliance with European EX regulations guarantees safe operation in volatile environments. Whether for pilot studies or full-scale production, you can request custom configurations to best meet your specific operational needs.

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Cultivates High-Yield Cell Cultures

The Bioreactor – Fermentor System from De Dietrich Process Systems is engineered for cultivating high-purity biopharmaceutical products. With a borosilicate 3.3 glass construction according to EN1595 standards, its design includes a monobloc inner vessel with a surface finish of ≤ Ra 0.02 μm for optimal cleanliness. Capable of precise agitation and aeration, this system is essential for producing monoclonal antibodies, synthetic peptides, and more. Ideal for operations in R&D labs, biotechnology, and specialty chemicals, it integrates seamlessly into existing processes with various control options, including 21 CFR part 11 interface. The equipment is customizable, offering mechanical or magnetically coupled agitation and stainless steel or alloy components, ensuring compatibility and corrosion resistance. It maintains GMP compliance with complete QA/QC plans, and includes CIP systems for efficient cleaning, making it an indispensable tool for high-stakes production environments.

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Enhances Heat Transfer and Mixes Chemical Reactions

The OptiMix® – HE from De Dietrich Process Systems is a glass-lined heat exchange reactor designed for precision thermal control in demanding industries such as pharmaceuticals and specialty chemicals. It utilizes a unique half-coil system and integral wall-mounted baffles to increase heat transfer rates and reduce processing times. Ideal for producing APIs and specialty polymer additives, it supports both batch and continuous operations across various applications, including biopharmaceuticals and plant-based chemistry.

The OptiMix® – HE offers a versatile capacity range from 100 liters to 20,000 liters, with a temperature tolerance of -25/+200°C and pressure capabilities of -1/+6 bar. The reactor is PLC-controlled for seamless integration into production lines, promoting efficient thermal management and mixing. Its energy-smart design reduces consumption by up to 25% with enhanced heat transfer areas, promoting sustainable operation.

Manufactured in compliance with DIN 28136 standards, the reactor’s glass lining ensures excellent chemical resistance and durability. Additionally, it features DD3009 enamel, providing robust protection against corrosive substances. The equipment is designed for easy cleaning, thanks to its no dead zone and minimized vortex to prevent splashing, making maintenance straightforward and reducing downtime. Customization options are available to meet specific production needs, supported by De Dietrich’s comprehensive engineering and after-sales service.

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Separates and Purifies Heat-Sensitive Liquid Products

The Short Path Evaporator from De Dietrich Process Systems offers unmatched performance for the distillation and purification of heat-sensitive liquid compounds across various industries such as pharmaceuticals, nutraceuticals, and edible oils. This specialized equipment employs an internal condenser and rotor system with rollers and wipers, achieving high vacuum conditions up to 0.001 mbar and minimizing pressure loss. It’s particularly effective for separating squalene, sterols, and omega-3 fatty acids.

Operating with very low process temperatures, the evaporator maintains product integrity while reducing energy consumption. By handling both continuous and pilot operations, it ensures efficient processing, suitable for applications like refining mineral oil or improving the color and odor of intermediate chemicals. Constructed with carefully selected elastomers for specific temperature ranges, it offers optimal corrosion resistance, and its design supports easy integration into existing production lines. The evaporator complies with industry standards and includes options for customization to meet specific production demands.

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Extracts and Purifies High-Value Compounds

The Supercritical Fluid Purification (SFC) system, distributed by De Dietrich Process Systems in collaboration with Thar Process, offers a sustainable solution for separating and purifying high-value compounds. This system utilizes supercritical CO2 as a solvent, leveraging its low viscosity and high diffusivity for precise separation, making it ideal for CBD, omega-3, flavor, fragrance, and pharmaceutical products. It accommodates from 1 kg to 150 kg of throughput per day, with custom solutions available for larger operations, ensuring it fits seamlessly into laboratory, pilot, or industrial-scale setups.

Automation and integration are made simple with PLC controls, supporting remote monitoring and scalability to enhance your existing production infrastructure. By reducing reliance on organic solvents, the SFC system not only minimizes environmental impact but also cuts down on energy usage, providing an eco-friendly and cost-effective alternative. Constructed with corrosion-resistant materials, it upholds rigorous industry standards, ensuring longevity and compliance with GMP and other regulatory requirements. Cleaning is efficient with the integrated system, facilitating clean-in-place processes for minimal downtime and contamination risk. With comprehensive customization options and engineering support, the SFC system can be tailored to meet specific operational needs, ensuring optimal performance and product quality.

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