Separates High Solids from Liquids Continuously

The FDS2000 Nozzle Separator from Flottweg is designed to handle the challenges of separating high solids concentrations in continuous operations. This German-engineered separator employs a specially designed disc stack for efficient clarification, with automatic solid discharge via nozzles. Ideally suited for applications in the starch, pharmaceutical, and biotechnology sectors, it processes end-products like wet starch, yeast extract, and almond milk. With its innovative energy-efficient design, the FDS2000 uses a lightweight bowl, reducing energy consumption significantly. The PLC-controlled system ensures smooth integration into production lines, allowing flexible speed adjustments via a frequency converter. Made from high-quality stainless steel, it meets stringent hygiene standards and features a closed-loop lubrication system for minimized wear and prolonged service life. Enhanced by an easy-maintenance design, including quick nozzle and drive belt replacements, this separator ensures high availability and low operating costs. Additionally, it is compliant with CIP processes for thorough, contamination-free cleaning.

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Purifies and Clarifies Olive and Plant-Based Oils

The UVPX series from Alfa Laval consists of disc stack separators specifically engineered for the purification and clarification of olive and plant-based oils. Designed to operate with intermittent discharge, these separators efficiently manage the removal of solids and effectively separate diverse liquid phases. With capacities of up to 1500 liters per hour in models like the UVPX 510, this equipment is well-suited for ensuring high-quality extra virgin, virgin, and organic olive oils along with cold-pressed plant oils. The separators are easy to operate and maintain, featuring a design that minimizes energy consumption and product loss. They integrate seamlessly into both continuous and intermittent operations, incorporating simple process optimization capabilities. Made from materials selected for corrosion resistance, these separators ensure longevity and reliability in processing environments, supported by Alfa Laval’s extensive expertise in catering to the olive oil production industry.

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Separates and Clarifies Biopharmaceutical Products

The MBPX pharma centrifuges from Alfa Laval are specialized hermetic disc stack separators designed for seamless integration in the pharmaceutical and biotech industries. They address the challenge of efficient microbiological separation with minimal product loss and shear stress. Featuring a unique hermetic design, these centrifuges ensure foam-free processing ideal for sensitive applications such as vaccine production, monoclonal antibodies, and cell-based therapies.

The MBPX system excels in clarification processes, capable of handling diverse materials from microbial cells to precipitated proteins. Skid-mounted and modular for easy installation, these separators are fully automated for continuous operation and equipped with PLC controls for precise function and remote monitoring.

These centrifuges are designed with energy efficiency in mind, utilizing optimized motor control to reduce power consumption. Constructed from materials that meet ASME BPE standards, CFR part 11, and USP class VI for product-contact polymers, they ensure compliance with stringent pharmaceutical regulations. With integrated CIP systems, the MBPX separators offer cleanliness and minimal maintenance downtime, further enhanced by factory-verified reliability before dispatch.

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Efficiently Separates and Recovers Yeast and Microorganisms

The MBUX industrial centrifuge from Alfa Laval is engineered for precise and hygienic yeast and microorganism recovery in pharmaceutical and biotech applications. This centrifuge is distinguished by its self-regulating vortex nozzles, maintaining a consistent concentrate dryness regardless of feed variations. It operates continuously, optimizing throughput and integrating seamlessly into automated production lines. With capacities accommodating various process demands, it efficiently purifies products such as yeast extract, APIs, and probiotics. Its construction uses high-grade Super Duplex stainless steel, ensuring corrosion resistance and compliance with GMP standards. Designed for ease of maintenance, it features automated Cleaning In Place (CIP) at full speed, which along with its vibration sensors, enhances operational stability and hygiene.

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Efficiently Separates Pulp from Juice

The PurePulp series from Alfa Laval offers state-of-the-art de-pulping centrifuges designed for the challenges of juice processing. The unique Hermetic Design ensures gentle handling with minimal oxidation, preserving flavors and reducing product loss. These centrifuges perform continuous separation, adeptly handling high pulp content while producing pulp-free, clarified juices suitable for products like orange and pineapple juice concentrates. Capable of processing up to 25,000 l/h, the PurePulp models, including the 250, 450, and 750, are suited for varying production scales. Integration is seamless with the plug-and-play design and automated operation, enhancing energy efficiency. Each model supports simplified cleaning with integrated CIP systems, ensuring hygiene and ease of maintenance. Components are crafted from stainless steel to withstand the rigors of processing environments, making these centrifuges an invaluable addition to any citrus or tropical juice production line.

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Separates and Refines Oils with High Efficiency

The PX Vegetable Oil Separator from Alfa Laval is an advanced centrifuge system designed for efficient separation and refinement of various oils, including vegetable, lard, tallow, and fish oils. It uniquely features Centrizoom technology, enabling optimal handling of high-viscosity media through a semi-hermetic, bottom-fed design that reduces energy consumption and operating noise. Commonly utilized in degumming, neutralization, and dewaxing processes, this separator handles capacities ranging from 50 to 1500 tons per day. The system is engineered with adjustable interface controls and robust stainless-steel construction, ensuring resistance to metal fatigue and erosion. Equipped with a reliable gear or direct drive, the PX series facilitates low-pressure operation with easy maintenance access, making it an ideal solution for vegetable oil processors and animal fat refining industries. Its automatic sludge discharge and adaptable paring devices streamline continuous operations, enhancing throughput efficiency.

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Centrifuges and Clarifies Beer Efficiently

Alfa Laval’s Brew Series is a line of disc stack beer centrifuges designed to enhance brewery operations. These centrifuges provide swift beer clarification and polishing, utilizing a hermetic design that minimizes oxygen pick-up and preserves flavor. Ideal for craft brewers and breweries of all sizes, they efficiently handle a range of beers including IPAs, stouts, lagers, and specialty beers.

Operating on a continuous, high-speed process, these centrifuges support pre-clarification and final conditioning by effectively separating solids and reducing fouling of downstream filters. Models such as the Brew 250 and Brew 750 offer capacities up to 1000 hl/h, ensuring compatibility with both small and large production volumes. Automated control systems featuring Siemens or Allen Bradley allow seamless integration into existing production lines and facilitate real-time adjustments via turbidity measurement and capacity control.

The Brew Series’ energy efficiency and low maintenance costs are bolstered by features like the eDrive and eMotion technologies, contributing to reduced energy consumption. Constructed from high-grade materials for durability and hygiene, these centrifuges include options for continuous improvement through available upgrades. Alfa Laval also offers engineering support and customization to fit specific production needs, making the Brew Series a vital asset for breweries looking to optimize their beer production processes.

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Separates and Recirculates Micro-organism Rich Feed

The FEQX nozzle bowl separator from Alfa Laval is designed to optimize the separation of micro-organisms in industrial fermentation and bio-processing applications. Utilizing a high-efficiency disc stack design, it enables continuous, high-speed centrifugation and recirculation, making it ideal for handling feeds with variable concentrations. The FEQX is applicable in producing ethanol, probiotics, and biofuels, offering the flexibility needed in complex bioprocessing environments. With peripheral nozzles and recirculation features, it ensures effective separation of solids with minimized downtime. Available in corrosion-resistant materials, the FEQX is built to standards accommodating rigorous industrial conditions. It integrates seamlessly into existing production lines, supporting continuous operation and enhanced productivity.

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Separates Animal Blood into Plasma and By-products

The HBPX Disc Stack Separator from Alfa Laval is engineered for high-efficiency separation of animal blood into valuable plasma and by-products. Utilizing a hermetic disc stack design, it gently processes blood, minimizing hemolysis and enhancing plasma color and quality. Commonly applied in food and pharmaceutical industries, it supports plasma recovery for nutraceuticals and liquid plasma supplements. Available models, such as the HBPX 11000 and HBPX 6000, offer capacities ranging from 1,250 to 12,000 liters per hour, ideal for continuous and large-scale operations. Automation capabilities ensure seamless integration into existing production lines, complete with an optional system for remote monitoring and control. Constructed from durable, corrosion-resistant materials, the separator maintains high hygiene standards and supports CIP systems for efficient cleaning, meeting rigorous food industry requirements.

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