Disc stack separator for animal whole blood

Achieve high-yield plasma recovery from animal whole blood while preserving cell integrity and enhancing product quality with our advanced disc stack separator, designed for demanding food industry standards.

Separates Animal Blood into Plasma and By-products

The HBPX Disc Stack Separator from Alfa Laval is engineered for high-efficiency separation of animal blood into valuable plasma and by-products. Utilizing a hermetic disc stack design, it gently processes blood, minimizing hemolysis and enhancing plasma color and quality. Commonly applied in food and pharmaceutical industries, it supports plasma recovery for nutraceuticals and liquid plasma supplements. Available models, such as the HBPX 11000 and HBPX 6000, offer capacities ranging from 1,250 to 12,000 liters per hour, ideal for continuous and large-scale operations. Automation capabilities ensure seamless integration into existing production lines, complete with an optional system for remote monitoring and control. Constructed from durable, corrosion-resistant materials, the separator maintains high hygiene standards and supports CIP systems for efficient cleaning, meeting rigorous food industry requirements.

Benefits

  • Enhances plasma quality by preserving the integrity of sensitive blood cells through gentle processing.
  • Increases plasma yield and recovery rates, optimizing product value and return on investment.
  • Operates continuously at high speeds, ensuring high throughput and efficient production.
  • Integrates seamlessly with existing production lines, reducing setup and operational complexities.
  • Complies with stringent hygiene standards, promoting safe and reliable food and pharmaceutical production.

General


Applications
Liquid formulations,Plasma,Food industry,Animal blood products,By-products
End products
Plasma color enhancement,Plasma for nutraceuticals,Enhanced plasma color quality,Liquid plasma supplements,Processed animal by-products,Animal blood plasma,Plasma components for pharmaceuticals
Steps before
Collection,Storage,Cooling
Steps after
Filtration,Sterilization,Quality Control,Packaging
Input ingredients
animal whole blood,cold animal blood
Output ingredients
plasma,animal blood plasma,high plasma recovery
Market info
Alfa Laval is renowned for its expertise in heat transfer, separation, and fluid handling technologies, providing innovative, energy-efficient engineered-to-order solutions for various industries including food, marine, and energy.

Technical Specifications


Separation efficiency
High
Capacity
12000 lt/h (HBPX 11000)
Capacity
1250 lt/h (BPM 209)
Capacity
7000 lt/h (HBPX 6000)
Capacity
2000 lt/h (HBPX 2000)
Design
Hermetic
Product treatment
Gentle
Wear resistance
Yes
Automation
Available

Operating Characteristics


Working mechanism
Disc stack separation
Automation level
Available
Cleaning method
Hermetic design for hygienic standards
Batch vs. continuous operation
Inline Continuous
Energy efficiency
High plasma recovery efficiency

Material Compatibility


Abrasion resistance
Wear resistant
Biological compatibility
Meets food industry standards
Cleanability
High hygienic standards

Physical Characteristics


Machine footprint
Compact
Discharge method
Hermetic design
Feed method
Automatic feeding
Control panel type
PLC-controlled

Custom Options


Control panel type
Advanced automation solutions
Integration possibilities
Complete systems including piping,valves,and process components
Plug-and-play
Yes,includes complete associated system