Streamlines Bioethanol Centrifuging and Deoiling

The GEA Decanter Centrifuge is an essential component for bioethanol producers looking to enhance production efficiency. Featuring a deep-pond design and variable frequency drive (VFD), it excels at high-speed separation and deoiling. Capable of processing large volumes continuously, it is integral for transforming slurry into bioethanol, DDGS, and corn oil. With energy efficiency prioritized, this centrifuge reduces consumption by up to 30%, making it cost-effective and environmentally friendly. Its robust construction with wear-resistant tiles and tungsten carbide ensures low maintenance and long service life. Fully automated, it integrates seamlessly into existing systems, offering precision control through advanced PLC interfaces. Available with various material options, it withstands harsh processing conditions, guaranteeing reliable operation in food, beverage, chemical, and agricultural industries.

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Purifies and Clarifies Industrial Fluids

The Clarifying Decanter Centrifuge from GEA is designed to efficiently separate and clarify industrial fluids, such as waste oils, oily sludge, and marine pollutants under MARPOL standards. It operates continuously, employing an innovative horizontal solid-wall bowl to ensure high-speed centrifugation. This machine is equipped with GEA’s summationdrive, featuring adjustable scroll drives for high differential speeds and torque regulation, even with fluctuating feed conditions. Typical applications include recycling oil, cleaning lubricants, clarifying industrial solvents, and purifying waste oils across industries like oil, gas, marine, and chemical.

With a robust stainless-steel construction, it provides excellent corrosion resistance and durability under harsh conditions. The decanter’s shallow pond design minimizes power consumption, integrating seamlessly into existing waste management and processing lines with easy operation and maintenance. Its explosion-proof option and compact footprint make it suitable for various spatial constraints. GEA also offers the flexibility of customized rotor speeds and chamber sizes, ensuring optimal integration and performance tailored to specific operational needs.

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Separates and Processes Slop and Drilling Fluids

The Clarifying Decanter Centrifuges from GEA are engineered to meet the rigorous demands of the oil, gas, and marine sectors, offering robust solutions for slop treatment and waste separation. These centrifuges employ a low bowl angle design for enhanced thickening and a hydraulic scroll drive for efficient separation. Capable of handling varied compositions like crude oil, drilling muds, and chemical slurries, they operate seamlessly in continuous, high-speed environments. Skid mounted and self-contained, they integrate effortlessly into your production line with automated, PLC-controlled operations. Constructed with stainless steel components, they ensure corrosion resistance and durability, suitable for challenging environments. Certified for safety with explosion-proof designs, these centrifuges offer an easy maintenance regime with pillow block designs and exchangeable solid discharge ports, maximizing uptime and operational efficiency.

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Dewaters and Clarifies Starch and Protein Mixtures

The Clarifying Decanters for Starch Recovery from GEA are engineered to optimize dewatering and purification processes in starch and food production. These decanters employ a continuous, automatic multi-stage system that efficiently separates and clarifies starch, pulp, fibers, proteins, and fruitwater, ensuring maximum dryness and clarity. Commonly utilized for producing native corn starch, wheat starch, and protein isolates, the system supports high-volume operations in food, beverage, and chemical industries. The Active Torque Control feature minimizes energy consumption by dynamically adjusting torque and speed, reducing drying costs. Constructed from high-quality materials with robust wear protection, these decanters ensure long-term durability and are designed for easy cleaning and maintenance with hygienic features. Tailored automation solutions offer seamless integration into existing production lines, enhancing overall operational efficiency.

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Separates and Clarifies Pharmaceutical and Chemical Mixtures

The Decanter pharmMaster from GEA is a purpose-engineered centrifuge designed for the rigorous demands of pharmaceutical and chemical extraction processes. Specializing in the separation and clarification of complex mixtures, it efficiently handles active pharmaceutical ingredients, medicinal plant extracts, and chemical intermediates. This decanter utilizes a solid-wall bowl with a cylindrical and conical section, enabling effective dewatering and clarification in high solids content environments. Featuring GEA’s summation-drive with intelligent kinematics, it achieves high differential speeds and torques necessary for processing substantial solid capacities while reducing energy consumption via a variable-speed motor. Constructed from high-alloyed stainless steels and compliant with ATEX standards, the device offers robust corrosion resistance and explosion protection, ensuring safe operation with volatile compounds. With automation capabilities and remote monitoring options, the pharmMaster seamlessly integrates into continuous production lines, maintaining optimal performance and reliability. A CIP system enables straightforward cleaning, minimizing downtime and ensuring contamination-free operations, while customization options, including material selections and engineering support, cater to specific production requirements.

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Extracts and Clarifies Liquid from Plant-Based Slurry

The GEA CF Decanter Centrifuge is an essential tool for plant-based beverage producers seeking high efficiency in liquid extraction. It utilizes a high-speed separation process to effectively remove fibers and retain valuable nutrients like starch and β-glucans. Designed for continuous operation, the decanter centrifuge integrates seamlessly into processing lines and handles high solid capacities with its intelligent kinematics drive system. Ideal for applications such as oat, almond, soy, and rice milk production, it supports up to full torque at maximum differential speeds, ensuring optimal throughput. This centrifuge is energy efficient, using frequency-controlled motors for real-time speed adjustments, reducing energy consumption. Constructed with stainless steel components, it meets strict hygiene standards and is CIP-capable, facilitating easy cleaning. The GEA CF Decanter is compliant with FDA material standards, making it a reliable choice for maintaining product integrity in food and beverage operations.

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Clarifies and Filters Dry Hopped Beer

The GEA hiHop Decanter is engineered for breweries and craft producers seeking efficient beer clarification. This decanter stands out with its ability to process inhomogeneous and high solids loads using the varipond system, achieving up to 35% dry substance of injected solids. It supports continuous operation with minimum oxygen uptake, thanks to de-aerated water and hydrohermetic sealing, ensuring premium product quality. Ideal for dry hopped, filtered, and high-clarity beers, it integrates smoothly into fermentation and brewing lines, enhancing throughput by up to 10% per batch. Constructed for robust performance, it can handle up to 50% solid load, reducing clogging and hassle while maximizing yield. The hiHop decanter is automated and can be integrated with existing PLC systems, offering robust energy efficiency and streamlined cleaning with its CIP system, making it a durable choice for high-demand brewing environments.

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Processes Dairy Products and Separates Cheese Curds

The GEA ecoforce and GEA MCE models are robust decanter centrifuges specifically engineered for the dairy and food processing industries. They employ high-torque summation drives, optimizing energy use and ensuring precise separation of solid, liquid, and slurry products. With capacities reaching up to 60,000 liters per hour, these centrifuges efficiently process cheese curds, casein, and lactose, contributing to the production of fresh cheese and protein powders. Designed for continuous high-speed operation, they integrate seamlessly into existing production lines with PLC control and remote monitoring. Featuring hygienic design variations compliant with EHEDG and 3-A standards, these units support safe and reproducible food processing. The ecoforce series enhances maintainability with gearboxes placed outside of the product space, ensuring swift access during maintenance. Additionally, both models offer CIP-ability for efficient cleaning and reduced downtime, making them ideal for modern production environments requiring high hygiene and productivity.

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Separates and Clarifies Edible Oils Efficiently

The Clarifying Decanter from GEA is designed to streamline edible oil refining processes with efficiency and precision. Utilizing a robust multi-stage system, it effectively separates and clarifies a variety of oils, including vegetable and animal oils, making it indispensable for producing biodiesel and lecithin emulsifiers. The GEA ecoforce decanter operates continuously, offering automated control that integrates seamlessly with existing production lines. Its capacity to handle high temperatures ensures effective processing of up to 105°C, while saving energy by eliminating the need for pressurized air in cleaning. Constructed from high-quality, wear-resistant materials, it includes oil lubrication of all bearings and an external gear concept for durability. Offering customization options for diverse industrial requirements, GEA’s solution is ideal for refineries and processing plants seeking energy-efficient, compact, and reliable clarification equipment.

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Processes and Clarifies Plant-Based Proteins and Algae

The clarifying decanter centrifuge from GEA is engineered for high-efficiency protein recovery across multiple applications. Utilizing a robust summationdrive system, it operates at high differential speeds without requiring pulley changes, ensuring continuous and adaptable separation processes. Ideal for the concentration of soy, rice, and pea proteins, this centrifuge enhances the production of tofu, textured vegetable proteins, and algal supplements. It accommodates rigorous plant-based protein separation, handling both solid and slurry forms efficiently.

Capable of integrating seamlessly within existing production lines, the centrifuge supports continuous automated operation and offers adjustable pond depths via the patented GEA varipond® weir system, optimizing dewatering and minimizing energy consumption. Constructed with hygienic design principles, it adheres to stringent food safety standards, while its external gear segregation and separate lubrication ensure extended durability and minimal contamination risk.

Available with stainless steel options for enhanced corrosion resistance, the equipment supports CIP (Clean-In-Place) systems for efficient maintenance. This flexibility, combined with customization services from GEA’s engineering support team, allows adaptation to specific throughput requirements, ensuring compliance with industry regulations.

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