Applies and Regulates Precise Flour Coating

The Active Flour Applicator from Marel is specifically designed for food processing companies seeking precision in flour coating applications. This equipment ensures a consistent and uniform flour layer on products like battered chicken nuggets and breaded onion rings while maintaining a dust-free working environment. Its operation involves creating a loose underbed of flour, allowing products to sink for optimal coverage, while a top-side sprinkle completes the coating. Integrated with a dust collection system, it minimizes airborne particles, maintaining cleanliness in high-speed lines.

Ideal for convenience foods and snacks, the applicator fits seamlessly in pre-processing and processing departments, supporting continuous operations with belt widths available in 600, 700, and 1000 mm to match capacity needs. Its integration with Marel’s Innova Food Processing Software provides real-time monitoring and full traceability throughout the production line. The system is easy to clean and maintain, aided by accessories like the Cyclone for dust filtration and the Tool Cart for organized maintenance sessions. Optional components such as the CrumbFeeder enhance operational ergonomics and efficiency, making the Active Flour Applicator a comprehensive solution for high-demand production environments.

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Applies Tempura Coating to Plant-Based Products

The Active Tempura Applicator from Marel is engineered specifically for food processors focusing on plant-based and convenience foods. This equipment excels at coating diverse products, such as vegan tempura nuggets and soy-based bites, with a consistent and high-quality tempura layer.

This applicator operates using a conveyor system that gently submerges products in batter, ensuring even top and bottom coverage. An innovative insulating tank keeps the batter at a low temperature, preserving its quality and freshness, minimizing agitation to maintain its leavening agents. As products emerge, an air-knife removes excess batter uniformly across the conveyor belt.

Designed for high-speed production lines, the Active Tempura Applicator processes various product forms—solid, liquid, slurry, and powder—while maintaining minimal product marriages. It integrates seamlessly with continuous operations, supporting high throughput with belt widths available in 600, 700, and 1,000 mm to meet diverse production needs.

Marel’s Innova Food Processing Software enhances automation, allowing real-time monitoring and control to optimize yield and maintain quality standards. Built for efficiency, this applicator conserves energy while offering rapid, precise adjustments to suit specific operational demands. Its robust construction supports ease of cleaning and consistent performance, with service solutions available globally to ensure equipment longevity and efficiency.

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Rinses and Sterilizes Jars and Bottles

The KULP YIKYEL-1100 Air Rinser by Kulp Makina is engineered to tackle cleanliness in food, beverage, pharmaceutical, and consumer goods packaging. The unit uses high-efficiency air knives to remove particulates from jars and bottles, leveraging a FESTO filtration system to ensure clean input air. Its flexibility accommodates various container sizes, and it enhances sterilization through an optional UV light source. Operating at a capacity of 2400 – 4800 packages per hour, the YIKYEL-1100 seamlessly incorporates into continuous, high-speed production lines. Constructed with a robust stainless steel frame, it supports easy maintenance with a user-friendly touch screen interface, offering both English software and safety features like polycarbonate covers and security switches.

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Precisely Separates and Conveys Delicate Fruits

The GDM 35 grape destemming machine from KRONEN GmbH offers a semi-automatic solution for precise and gentle separation of grapes, cherry tomatoes, dates, and kiwi berries. Specially designed for food processing companies and industrial kitchens, this machine simplifies fruit preparation with its rolling belt system, maintaining fruit integrity during the destemming process. Capable of processing up to 500 kg per hour, the GDM 35 significantly reduces labor costs and increases operational efficiency. Its stainless steel construction ensures durability and easy maintenance, while the integrated drying system and adjustable gap width optimize product handling and minimize moisture. Compatible with conveyor systems, it seamlessly integrates into your existing production line, enhancing throughput and product quality for applications in salads, snacks, and fruit cups.

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Applies Coatings, Batters, and Marinades Systematically

The SureCoat Batter Applicator is engineered by Heat and Control to provide seamless coating, battering, and marinading for diverse food products. This machine stands out due to its ability to uniformly cover various surfaces, including formed and natural items such as chicken nuggets and battered fish fillets. The SureCoat operates using submerger, curtain-fall, and under-pumping techniques, ensuring comprehensive coverage on all surfaces and cavities. It is especially suited for applications in poultry, seafood, meat, and plant-based products. Built to USDA standards, the applicator features a belt wiper and air knife to prevent batter carryover, enhancing operational efficiency. The equipment is designed for quick and easy cleaning by allowing the conveyor to tilt up, facilitating complete access. It integrates seamlessly into processing and final conditioning departments, catering to the needs of food processors and manufacturers focused on maintaining high-quality end-products like seasoned French fries and plant-based burgers.

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Removes Surface Water and Starch Efficiently

The AirSweep® Water Removal System from Heat and Control is designed to enhance the efficiency of snack and food processing lines by combining vacuum action with blow-off forces to effectively remove surface water, starch, and scraps from products like potato chips, fruits, and vegetables. This system is integral to maintaining high product quality while significantly reducing freezing and frying energy requirements. With continuous, high-speed operation, the AirSweep System integrates seamlessly into your existing line, offering reliable processing for applications such as potato crisps, dehydrated fruit snacks, and gourmet flavored chips. Built for durability, its design supports easy cleaning and maintenance to ensure minimal downtime. The system’s PLC-controlled automation allows for optimized energy usage, making it an efficient choice for processors aiming to cut costs while meeting production demands.

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Washes, Rinses, and Dries Trays

The Automatic Tray Washer from Gummy Technologies provides an efficient solution for food production companies and confectionery manufacturers looking to maintain cleanliness in their tray handling process. This conveyorized system uses high-pressure pumps to deliver heated water through multiple spray nozzles, effectively blasting away gummy residues. After washing and rinsing, trays pass through an air knife that removes excess moisture, leaving trays dry and ready for the next production cycle. Designed for continuous operation, it integrates seamlessly into existing production lines, handling various end products, from gummy bears and jelly beans to pastries and croissants. Constructed from robust stainless steel, it offers durability and corrosion resistance, ensuring long-term reliability in high-demand environments. With easy integration and minimal maintenance requirements, this tray washer supports uninterrupted production and optimal hygiene standards.

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Gently Cleans and Handles Fragile Berries

The Air-Cleaning System for Fragile Berries from Cabinplant is meticulously engineered to offer gentle handling and efficient cleaning of delicate berries. This system operates using a continuous air filtration process that minimizes mechanical impact, preserving the quality and integrity of the produce. It is commonly applied in fruits, vegetables, and pet food processing industries, addressing the need for delicate and efficient product cleaning. The system supports seamless integration into pre-processing lines with its automated operations, ensuring consistent and reliable results. Notably, it reduces product loss through its innovative design, thereby maximizing yield for processing companies. Built to thrive in demanding industrial environments, the system boasts minimal maintenance requirements and allows for easy cleaning, making it a robust solution for high-capacity operations. Additionally, the system can be customized to meet specific processing needs, backed by engineering support to ensure optimal alignment with your production requirements.

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Reduces Moisture in Fresh Produce and Foods

The FTNON Air and Suction Dryers, part of JBT FoodTech’s innovative lineup, are designed to meet the challenges of maintaining moisture control in fresh produce processing. These dryers utilize adjustable suction drying technology to effectively reduce humidity, thus extending the shelf life of various end-products such as mixed salad bags, pre-packaged spinach, parsley bunches, and baby food purees. Capable of handling a variety of applications including vegetables, oils, and seasonings, these units fit seamlessly into pre-processing and processing lines as a standalone solution or as a pre-drying step.

Integrating efficiently into your production line, the FTNON dryers offer minimal energy consumption by reusing wasted energy, aligning with eco-friendly production goals. The hygienic design and stainless steel construction support easy cleaning protocols, facilitating frequent product changes while maintaining sanitation standards. With its adjustable suction force, this equipment offers customization to suit specific production requirements, accommodating various product types such as solid foods in ready meals and dressings. Its compliance with industry regulations ensures it fits the needs of fresh cut producers and food processing companies dedicated to enhancing their operational efficiencies.

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Removes Fine Particles from Food Products

The Knocker Conveyor by FTNON is engineered to enhance the hygienic standards of food processing operations. This system efficiently removes fine contaminants like insects and sand using strategically placed belt knockers beneath a perforated belt. As the belt shakes, contaminants fall through large openings and are collected in stainless steel trays, ensuring continuous and effective separation. Designed for a variety of applications, it is ideal for processing baby food, fresh produce, oils, soups, sauces, seasonings, and ready meals. With an adjustable frequency controller for belt speed, it accommodates diverse product types, from solid foods to granules. The conveyor integrates smoothly into existing production lines, offering a frequency-controlled air knife for belt cleaning and minimizing downtime with its easy maintenance procedures. Constructed with hygienic ventilators and a modular design, the system promotes rapid cleaning and long service life, meeting stringent industry standards. Configurable belt types and waste conveyor models offer additional customization to suit specific processing needs.

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