Batter applicator for poultry and seafood

Achieve consistent, even coating of batters and marinades for a variety of food products, ensuring uniform flavor and texture while minimizing waste and downtime with efficient changeover capabilities.

Applies Coatings, Batters, and Marinades Systematically

The SureCoat Batter Applicator is engineered by Heat and Control to provide seamless coating, battering, and marinading for diverse food products. This machine stands out due to its ability to uniformly cover various surfaces, including formed and natural items such as chicken nuggets and battered fish fillets. The SureCoat operates using submerger, curtain-fall, and under-pumping techniques, ensuring comprehensive coverage on all surfaces and cavities. It is especially suited for applications in poultry, seafood, meat, and plant-based products. Built to USDA standards, the applicator features a belt wiper and air knife to prevent batter carryover, enhancing operational efficiency. The equipment is designed for quick and easy cleaning by allowing the conveyor to tilt up, facilitating complete access. It integrates seamlessly into processing and final conditioning departments, catering to the needs of food processors and manufacturers focused on maintaining high-quality end-products like seasoned French fries and plant-based burgers.

Benefits

  • Enhances product quality by ensuring uniform batter and marinade coverage.
  • Minimizes ingredient waste with efficient batter carryover prevention.
  • Streamlines cleaning processes, reducing downtime and maintenance effort.
  • Provides flexibility to handle a variety of food products across multiple industries.
  • Supports seamless operation integration, enhancing overall production efficiency.

General


Applications
Seafood,Meat alternative products,Meat,Vegetables,Poultry,Prepared foods,French fries
End products
Chicken nuggets,Seasoned french fries,Chicken pot pies,Plant-based burgers,Battered fish fillets,Breaded shrimp,Battered onion rings
Steps before
Conveying,Preparation,Cutting,Blending
Steps after
Frying,Packaging,Inspection,Seasoning
Input ingredients
poultry,seafood,meat,vegetables,french fries,prepared foods,meat alternative products
Output ingredients
coated poultry,coated seafood,coated meat,coated vegetables,coated french fries,coated prepared foods,coated meat alternative products
Market info
Heat and Control is known for its expertise in manufacturing food processing and packaging equipment, providing innovative solutions and high-quality systems for industries like snacks, prepared foods, and pharmaceuticals, with a strong reputation for reliability and technical support.

Technical Specifications


Coating method
Submerger / Curtain-fall / Under-pumping
Cleaning method
USDA-all-welded construction,tilt conveyor
Changeover flexibility
Submerger to multi-curtain batterfall
Batter retention
Belt wiper and air knife

Operating Characteristics


Working mechanism
Submerger,curtain-fall,under-pumping models
Automation level
PLC controlled
CIP/SIP
USDA standards compliance
Changeover flexibility
Submerger to multi-curtain batterfall unit
Batch vs continuous operation
Inline Continuous
Cleaning method
Easy tilt for full access cleaning
Cleaning principle
Belt wiper and air knife

Material Compatibility


Cleanability
Easy to clean,built to USDA standards

Product type Characteristics


Coating thickness
Various thickness
Product flexibility
Thick batters and coatings

Physical Characteristics


Machine footprint
Compact design for space efficiency
Discharge method
Belt wiper and air knife
Conveyor tilt feature
For complete cleaning access
Applicator models
Submerger,curtain-fall,under-pumping

Custom Options


Model type
Submerger,Curtain-fall,Under-pumping
Changeover capability
Switchable between Submerger and Multi-curtain batterfall
Customization for batter type
Special designs for thick batters and coatings